Alexander Ct-SP070821
---
WATERW.RKS"
4333 IRVING BLVD
DALLAS, IX 75247
214-631-9410
214-905-0768 FAX
BARSON UTILITIES, INC.
ALEXANDER COURT
COPPELL, TEXAS
,-,
9,/2 { /6-'
1
"-
T ABLE OF CONTENTS
I. PIPE-C900 WATER PIPE
II. PIPE-SDR-35 SEWER PIPE
III. FIRE HYDRANT
IV. SEWER FITTINGS
V. BRASS-CORP. STOP, CURB STOP, SADDLES
VI. METER BOXES
VII. PRECAST MANHOLE
VIII. MANHOLE RING & COVER
IX. INFLOW PROTECTOR
X. LATERAL CLEANOUT
XI. SANIT ARY CLEANOUT BOOT
XII. CASING SPACERS
XIII. MISC.-MEGALUGS, DETECTABLE TAPE, COPPER
TUBING, FLEX COUPLING, HYDRANT MARKERS
2
I. PIPE-C900 PVC WATER PIPE
3
I For use in Municipal water Systems,
firelines and other critical services
\ STRENO'f'f1
Class 100. 150 and 200 Blue Brute water
pipes have long-term hydrostatic
strength that meet the commonly
accepted high safety requirements of
municipal water systems. Blue Brute con-
forms to cast iron O.D.'s and is available
in 4", 6", 8", 10" and 12" sizes in Class 1 00.
150, and 200.
I LbN~ l~'fll'ltllil!l~'tJ!UII
A standard laying length of Blue Brute
PYC water pipe is 20 feet. That means
you can cover a lot of ground during
installation. At the same time, you elimi-
nate the cost of unnecessary joints.
.p.....,...'tjli. :R:'p"l..e.,. 'R'" E' 'C' l..A..I.W\......' A. ND....
. . ..:_ ~J ; ,:_ ': ._~ ,.". :, ". --' _. - -- "-: ! .: .' ',J'.: :' ....,:. ":' .!. -
.. ,.. .
, . '.' '"
GREEN SEWER f'O~CEMAIN
J-M also manufactures this pipe in Purple
color specifically for reclaimed water sys-
tems and Green for sewer forced main
applications. These pipe are made and
tested to the same requirements as our
standard product. except that the pig-
ment used is purple or green. These
products will not be marked with the UL.
or NSF listing marks. Additionally. the pur-
ple pipe will be marked: " Reclaimed
Water... Do Not Drink"
.. .... :'-:- .'
;i~~;~if:~
.' '~I,~Jt;:~,l.. ,\l;iUS,
...:.:;. ....;..'.'1-':......
J-M Manufacturing's Blue Brute water
pipes are designed for critical use in fire-
lines and water mains.
\ . .. .. . . .
'.' ...G;<JJRiR<::)~flktjM,.~~tIST~NCE
\
Blue Brute is unaffected by electrolytic or
galvanic corrosion, or any known soil or
water condition. You don't have to
worry about tuberculation. or the need
for costly lining, wrapping, coating or
cathodic protection.
\ "PLOW CAPACiTy......
\
,....
...- ....",
", .. ......,......
. ..".....
This PYC water pipe has a smooth interior
that stays smooth over long years of serv-
ice with no loss in carrying capacity. Its
coefficient of flow is C -= 150 ( H&W )-the
best available in common use in water
systems. This capacity often allows sav-
ings in pumping costs as well as savings
on the size of pipe required.
i;';.;;;';;rl
I
.FIE tlD .... C UrrrNG\
You can cut Blue Brute with a power-saw
or an ordinary handsaw. It eliminates the
need to invest in costly cutting equip-
ment.
\L. ,
. . ",
. .
iSERV1CE L\FE
J
Because it is nonmetallic, the pipe
does not lose strength due to either
potable water corrosion or external
galvanic or soil corrosion. And its design
includes a surge allowance for a
2Ft./Sec. stoppage of flow.
["'
. :. "-'," '.: ' ".:
'llG Hf'Wl;lG HT .
. ..\
A 20 foot length of Class 150, 8" Blue
Brute water pipe weighs approximately
181 pounds. That makes it easy to load,
easy to transport and easy to handle.
Installers prefer it because it goes into the
ground quickly - thus saving on installa-
tion costs.
\
\
QU~CITY CO'~~~OL
Without exception, each length of pipe is
hydrostatically tested and subject to
inspection by our quality control inspec-
tors throughout every step of the manu-
facturing process.
f-~m_~I~~t;'~l1\{i{1I4--_mJ
Product should be installed in accor-
dance with J-M Publication TR-704B,
"Blue Brute PVC Class Water Pipe,
Installation Guide."
fl"'-"'-'-' A2. "--A"""~S'T "I-"R"'~~..K;--~..'....'r'....'..' . "j
: ,~l~ ~:~.;~ , _
Available in 4", 6", 8",10" and 12"
sizes, this pipe can be connected
directly into cast and ductile iron fit-
tings without adaptors or complicat-
ed procedures.
I.. '.A.;;"C' . .E.......S~.'''('J..l.gS;q. . ...... \
\ "'.."""......... .... '~'4I'.;I"\;~ .
Blue Brute is backed up by all the
items it takes for smooth installation
of water pipe. Direct taps can be
made with proper tapping tools.
(See detailed instructions on tapping
in the "Blue Brute Installation Guide",
TR-704B.)
~T~~~~~ft~~~~s
Blue Brute's Ring-Tite joint can be assem-
bled quickly. Seated in a deep groove,
the flexible elastomeric ring provides a
tight seal that protects the line from
shock, vibration, earth movement and
compensates for expansion and con-
traction of pipe lengths. And there's no
field mixing or application of cement. It's
a simple push-together joint that remains
tight under normal operating conditions.
Factory installed rubber sealing ring pro-
vides tight. flexible seal. Spigot pipe
ends are supplied from factory with
bevels. The bell is an integral part of the
pipe length with the same strength.
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""'---...- -
I BLUE BRUTE
I'" ....
ljl!ic :.
/
Gals.!
Min.
100
~QQ._m
~QQ
400
...-.-......-."--......-.....
500
600
_..._....._......_...__....u___
700
..__?Q~L~."
1,900
JL~QQ .
L4QQ
.... JAQQ.
2,QQQ.
~,;;QQ
3000
0.06
~~_..:Q.9.!C:.
_...Q!l~__._
.Q..11._
Q.22
__Q,2.?__.
QA::?
_..Q,4{l......
.92
"t
( y- 4 'j
"0,,". .".._ j
--
I Dimensions (Average)
4
6
_.._..,.,_.~_._.._.. .-- ..
8
10
"standardized casing size available in installation guide: TR- 704B
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----------------1;----
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Alisembly
Mark
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BLUE BRUTE
I Short form Specification
\
SCOPE
Thisspecificatiorl desi@nates generdl
req,uirements for unplasW.::ized polyvinyl
chlorideWVe} plastic class wdfer pipe
wit.h integrdl bell and spigot joints for the
conVeyance of water and other fluids.
MATERIALS
. - . ,.. .
Pipe shall meet therequifernents of
'A.\AlWA Standard C900. " polyvinyl
Chloride (PVe} Water Distribution Pipe ".
All Class 100'plpe shall meet the require-
ments of DR 2S, Closs 150 pipe shall meet
the requirements of DR 18and Class 200
the requirements of DR 14.
uVrftjrn,;t"\ 'T'[!~T-I'N'G
r~"I-Li~:~:. ;:\~:,~:-O:'_!,:': ;,,"'. '.
Each pipe shall be tested to four times
the- pnessure class of the pipe for a mini-
mum of5 seconds. The integral bell
should be tested Withfhe' pipe.
STAN'DAJ<OLAY IN G
LENGTHS
standard laying lengths shall be 20 feet
( :t 1" ), for all si~es.
QUICK BURS,TTE3Sr
Randomly selected samples tested in
dccordanGJ8 with ASTM D 1599 shall with-
stand, without failure, pressures listed
below when applied in 60 " 70 seconds.
Miriimtim borst pressure
Ol73C1F (PSI )
~~q
755
985
~'
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BLUE BRUTE
~1P.t., ..
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All pipe shall be suitable for use as pres-
sure conduit . ProvisiohS must' be mode for
expansiCm ,and contraction at each j&i'fit
with an elastomeric ring. The bell shall
consist of an integral wall sedi'Orl wil:l1\: 'CEl
foctory installed, solid cross section elas-
tomerfc rin'g: which meets the require-
ments of AS1M F 477. The ibeUse.<;::tion shall
be designed to be at least OS hYQrGstiO~i~
cally strong CIS the pipe wall ond meet
the requirements ~f AWWAC900. Sizes
ond dimensions shdllbe as shown-in tHis
sl')ecification, Joint design meets qualifi~
cation requirem'ents df AS1M D 3139,.
L0_' .~~Pl~~~._'$Tl_~.!~:_~~~__.,_~, '.".,'. J
The pipe stIffness using FI/J. Y for PVCclass
water pipe is contained 'in the table
below:
\ '.' "''''--'T'~'~Tc-T:'~.~-:--''-~''''''''''l
...... .... .' .' ...~R8.F}l'Aef;EIJF~T:< .... ...... wi
Pipe shall withstand, without failure at
730F, an impact ot a falling missile, Tup C,
at the following levels. (Per ASTM 0 2444).
Impact
(Ft.1 Lbs.)
,. ._..1QQ......_.
100
. .__..lQQ_.......__
120
120
There shal/ be no visible evidence of shattering or
splitting when the energy is imposed.
I Warranty
1'he physical (or chemiCal)
propefttesdf J-M products
descfibedherein represent
typical average VtlltJt;Js
obtained in tlccordance with
accepted testmeth(;JcJsand
are scJbjeetto normal manli-
facturin.g variations. Theya:re
supplied as a: technical serv-
ice and are subject to change
without notice.
.---
BlUE BRIITE
[--W~~;RAN!y.l
J-M warrants that its standard products dre i110nlJfadured in
accordance with its opplicable maferiol :specificatidrisCi'iNd
are kee from defects in workmanship and I")'1i'dteriqls, using
J-M's spedficati<:ms as a standard. Every claim under t'his'W"Gr-
ranty sholl be deemed waived unless in wtiti'n'g :orml received
by J-M within thirty (30.) days of the date the de.fect was dis-
covered, arid within one (1) yedr of the ,dote of the shiprrre'ril.
Cldims for product appeardriCe defects, such as
sunbleached pipe etc., however, must be made. wifhih thirty
(30) days. of the date of theship:ment J-M must first be given
an opportunity to inspect the product alleged to be defec-
tive in order to determine if it meets J-M spedficationsohdil
the handling, installation, and o:perCl'fillg'conditions have
been satisfactory dhdindccordance with J-M recommeride(!\
practices. Products s<Dld by J-M which are manufactured by
others are warranted only to fheextenfdnd 'limits of the wor-
ranty of the manufacturer. The limited and exclusive remedy
for breach of the above warraniy b)( J...,M shall be the r.esupply
of a like quantity of non-defective product J-"IV\ sholl' rlo~;be
liable for any Incid'entCiL consequential, or other damages of
any kind, including, without limitation, any expenses for
removal or reinstallation resuftingfromdh)' defect. J-M makes
no otherrepl'esen~otion or wonanty of any kind, express or
implied, in fact or in law, including, without limitatIon, fhe WC1'F;'
ranty of merChantability and warranty of fitness for a particu-
lar purpose, other than the limited warranty set forth herein.
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\. .1
...... .' .'
II. PIPE-SDR-35 SEWER PIPE
r-
4
~ J-M PIPE
Ring-Tite@ PVC Gravity
Sewer Pipe and Fittings
c
~j ~i () rt ~~ i) j'n)
St)\8Clfie~litioh
Scope
This specification
designates general
requirements for
un plasticized polyvinyl
chloride (PVC) Plastic
Gravity Sewer Pipe with
integral wal! bell and spigot
joints tor the conveyance of
domestic sewage.
Materials
Pipe and filtings shall meet
the requlremenls of ASTM
Specification 03034 for
4"-15" SOR 35 and F679 for
18"-27". The pipe shall be
colored green for in -ground
Identification as sewer pipe.
Pipe
Pipe shall be sUitable for
use as a gravity sewer
conduit. Provisions must be
made for contraction and
expansion at each joint with
a rubber ring. The bell shall
consist of an integral wall
section with a solid
cross-section rubber ring,
factory assembled, securely
locked IT1 place to prevent
displacement during
assembly. Sizes and
dimensions shall be as
shown in this specification.
Standard laying lengths
shall be 20 (t. and 13 It.
:t1 inch. At manufacturer's
option, random lengths at
not more than 15% of total
footage of each size may
be shipped in lieu of
standard lengths.
"..--
10
Drop Impact Test
Pipe (6" long section) shall
be subjected to impact from
a free falling tup (20-!b. Tup
A.) in accordance with
ASTM Method of Test
02444. No shattering or
splitting (dentmg is not a
failure) shall be evident
when the following energy is
impacted:
Nominal Size
Inches Ft.-Lbs.
4 150
6 210
8 210
10 220
1 2 220
1 5 220
18 220
21 220
24 220
27 220
Fittings
All fittings and accessories
shall be as manufactured
and furnished by the pipe
supplier or approved equal
and have bell and/or spigot
configurations compatible
with that of the pipe.
Temperature for Testing
Pipe shall be designed to
pass all tests at 730F
(:!::30F).
Pipe Stiffness
Minimum "pipe Stiffness"
(F / [-., y) at 5% deflection
shall be 46 psi for all sizes
when tested in accordance
with ASTM Method of Test
02412, "External Loading
Properties of Plastic Pipe by
Parallel-Plate Loading."
.
Joint Tightness
Two sections of pipe shall be
assembled in accordance
with the manufacturer's
recommendation. ,Joint shaH
be tested in accordance with
ASTM 03212, "Joints for
Drain and Sewer Plastic
Pipe Using Flexible
Elastomeric Seals,"
Flattening
There shall be no evidence
of splitting, cracking, or
breaking when the pipe is
tested as follows:
Flatten specimen of pipe. six
inches long between parallel
plates in a suitable press
until tt1e distance between
the plates is forty percent of
the outside diameter of the
pipe. The rate of loading
shall be uniform and such
that the compression is
comrleted within two to five
minutes.
Gaskets
Material used for
elastomeric seal in push-
on joints shall meet the
requirements of ASTM
Specification F 477.
Installation
Product should be
installed in accordance
with J-M Publication
TR-6148, "Green-Tite'''' PVC
Gravity Sewer Pipe
Installation Guide."
e,
m:t.es. Dimensions
(md Weights
....
nell and Spigot Assembly (Inches)
- . ---. -_._-----~.-._-------_..__.~---"_._---~. .._----_._.~~-~----_._--------"._-----~-~-
1------ N ---------1
I A.sse.m.b1YS<dP'~ ~------ --i---r
. ~ ~ 2::'0.."- ...~'" --- 09 =:s!-
l-:--/Li/L $ ==I~ .J,.l
.1 D5 ~_____~________~O.D.
-----------._---------~._-_...
.._---",,-. ._--_..__.._--_._--~----------_._.._.. -~-------_._._----------------------
Pipe Pipe Details Bell Details Approx.
Size Average Min. Wall Approx. Weight
Inches 0.0. Thickness liT" 05 08 09 N Lbs./ Fl.
___.___.___..._..________n. ---_.__.,--_.._._--------_._----------------~-- --------------
4 4.215 0.120 4.250 4.240 5.20 2.90 1.05
6 ./ 6.275 0.180 6.318 6.308 7.50 3.50 2.36
. 8 8.400 0.240 8.460 8.440 10.10 4.10 4.24
10 10.500 0.300 10.570 10.548 12.40 4.70 6.64
12 12.500 0.360 12.577 12.554 14.50 5.15 9.50
15 1 5.300 0.437 15.380 15.362 18.00 5.40 14.14
18 18.701 0.536 16.764 18.764 21.98 5.90 21 .43
21 22.047 0.632 22.110 22.110 25.63 6.40 29.88
-_.._-~._--_._---------_._---~_._-- ..~ ..__._----_.-----"'---~..._.,,--~._------------_.__._------~~_.---
N
-------^v--
Pipe Size Min. Wall Approx.
Inches Ave. 0.0. Thickness "T" 05 08 09
_.._--_._.._------------~---------~-_.~-----~_.----_._._--------.--.-.------------
24" 24.803 0.711 25.04 24.99 28.80
27" 27.953 0.801 28.72 28.17 32.50
N
11.25
12.75
Approx. WI.
Lbs./Ft.
38.96
49.47
------.----.--'.- -- .... -,- .-,,-------~_._~~------_._._---_.
,..
11
III. FIRE HYDRANTS
5
IVIUI:LLE:t1'" :SUt't:H l.;t:N I UHI()N\lY
FIRE HYDRANT
(Mueller Ca.)
9.1
REV. 4.99
MUELLER SUPER CENTURION 250™ 3-Way Fire Hydrant Features
o OIL FILLER PLUGm
permits quick check of oil
level Lets you add oil
without removing bonnet.
o HOLD-DOWN l'ILJT--. with integral weather seal. Design discourages unauthorized removal
of the hold-down nut or bronze operating nut. Resilient wiper seal between hold-down nut and
operating nut prevents water entfY to protect operating nut from freezing. Wiper seal material is
resistanllo ultra-violet ray deterioration. O-ring seal provides second level of protection.
/
o ANTI-FRICTION WASHER---
helps assure easy turning operation
for the life of the hydrant.
o MEETS OR EXCEEDS---
all applicable requirements of
ANSVAWWA C502 Standard
and UL 246 and FM 1510
specifications.
o ST AINLES STEEL
SAfl'ETY STEM COUPLING.--
pulls free if hydrant is hit by a vehicle
preventing damage to the stem and main
valve. Coupling will not break into pieces
that could drop inlo lower barrel and affec
valve operation. Top of lower stem is
below the top of the lower barrel so that a
tire cannot depress the stem and open the
main valve. Repair is easy and economical.
o O-RING SEALS AT BONNET,
GROUND, AND SHOE FLANGES---
for better leak resistance, easier
maintenance.
o SAFETY FLANGE--- breaks cleanly to help
prevent barrel damage, yet is strong enough
to withstand nonnal handling. Allows
economical repair, adding of extension
section, rotation or changing of upper barrel
without digging or water shut-off.
~'
!~~~
Ji,
.~\
\ 0 FIELD REPLACEABLE HOSE AND
PUMPER NOZZLES--- Q-ring seaJed.
Threaded in place and retained by stainless
\ sleellocks. Nozzles are easily replaced.
\: ELECTRO-GALVANIZED BOLTS
AND NUTS-- pro~id' couo,ioo I"o""tioo.
NON-KINKING CHAINS---
\ heavy-duty chains are securely attached to
the hydrant. Special chain loop pennits
free turning of the cap.
o SEALED OIL RESERVOIR--- O-ring
sealed to prevent leakage. Provides
positive lubrication of stem threads and
bearing surfaces each time the hydrant is
operated. Filled at the factory.
o FULL FLOW OPENINGS---
large radius hose and pumper openings
produce low friction loss.
o BRONZE UPPER VALVE PLATE-u
conical design for smooth flow.
o DRAIN VALVE }'ACINGS---
specially designed, long-life
facing:; provide effective sealing.
[J DUCTILE IRON CAP NUT ---
retains main valve. Seats against cap
nut gasket to prevent corrosion of stem
tmends Locked in ptace by a stainless
steel lock washer. Mueller HP Epoxy
coated for durability.
o 250 PSIG--- 3-way hydrant:
250 psig (1723 kPa) maximum
working pressure, 500 psig (3447 kPa)
o BRONZE SEAT RING---threaded into
drain ring and O-ring sealed. Seat ring is
easily removed or installed from above
ground. Each time main vaJve is opened or
closed, double drain valves force-flush both
drain valve openings to keep them open for
effective barrel drainage, Bronze drain valves
are integral parts of main valve assembly.
o SHOE DESIGNED FOR MAXIMUM FLOW
AND EASY CONNECTION---
with its smooth transitional contours, extended neCk/
and integral anti-rotation pads, allowing use of
standard tee-head bolts. The inside of the shoe is
covered with MUELLER HP@Epoxy Coating. This
thermosetting epoxy forms a tough.
corrosion-resistant barrier to chemicals, physical
impact and electrical currents.
o REVERSIBLE, COMPRESSION-TYPE
MAIN VALVE ---
closes with pressure for positive seal.
Rubber material has long service life, yet
is reversible providing a convenient spare
in place.
r\lanufacrured under one or more of the following: U.S. Patent No. 4,717,] 78; 4,R42.246.
9.4
- -(Mueller ea.]
---....----.- -"--~
MUELLER@ SUPER CENTURION@
FIRE HYDRANT
REV. 4-99
o ~per Centurion 2SO™ 3-way catalog numbers
lproved to UL 262, FM 1120/1130, ANSI/A WW A CS02 Standards)-
4214-1/2" main valve opening three way (two hose nozzles and one pumper nozzle)
~ A423 5-1/4" main valve opening three way (two hose nozzles and one pumper nozzJe)
Super Centurion 200Thf 2-way catalog numbers
(approved to ANSI/A WW A CS02 Standards)--
A420 4-I/2" main valve opening two way (two hose nozzles)
A-422 5-1/4" main valve opening two way (two hose nozzles)
A-425 5-1/4" main valve opening two way (two pumper nozzles)
Super Centurion lOOTh( I-way catalog number
(approved to At."fSI/A WW A CS02 Standards)-
A-424 4-1/2" main valve opening one way (one pumper nozzle)
o 10 year limited warranty on material and workmanship
o Meets all applicable parts of ANSIJA WW A C502 Standard
o Post type dry barrel design
o Dry top design with O-ring sealed oil reservoir
o Traffic femure with stainless steel safety stem coupling
o Compression-type main valve closes with pressure for positive seal; ilis made of rubber
and is conveniently reversible providing a spare for long service life (Patent Pending)
o Operating nut available in wide variety of shapes and sizes---open left or right
o Field replaceable hose and pumper nozzles
D Hose and pumper nozzles have large radius, full flow openings for low friction loss
o Contoured shoe is designed for full flow
o Dual bronze drain valves provide effective barrel drainage
o 250 psig (1723 kPa) maximum working pressure, 500 psig (3447 kPa) static test pressure
for 3-way hydrants; 200 psig (1379 kPa) maximum working pressure, 400 psig (2758 kPa)
static test pressure for 2-way and I-way hydrants
.0'.'
1,-
-y
'-)
'~.'-"
"~J
Dimensions
I
I-SIll'
!
1().71S' . 4' S"-
~-31.. . S' S",,"
Mechanical joint
-standard and
0.150
~ ~'112'
1 0.1"'- ~.- hoe
8-71'32' . 8' ~hlltl
I G-JI8' . 8' Shoe
Flange
Bury .1' 6' (O.48ln)
minimum; long" by 6'
(152 mm) ,.t.......,
Non-rotating
bolt design--.
no tool need
on back side
of bol! for
easier installation
Front view detail
of Mechanical joint
(Standard only)
Vertical
Flange.
T .~
I ""-..:;
12-
l&~ ShO.,
1
!>-'I<' I . )
,.' 3"""11 >....
· 4" Vertical shoe available fOT A-420
and A-421 hydranlS.
)
SEE PAGE 9.24 FOR ORDERING INSTRUCTIONS
MUt:.LLERG9 SUPER CENTURION@
FIRE HYDRANT PARTS
(Mueller Co.]
9.5
REV. 4-99
MUELLER Super Centurion Fire Hydrant Parts
Cat. ,I Description Material Material standard
, part # :
A-I Operating nut Bronze ASTM B584
I A-2 Weather ~ap (nor shown; used only on me- 1988 mooels) Cast iron ASTM A126 CL.B
f A-3 Hold down nut O-nng Rubber AS1'M 02000 BUNA N
~"' I Ho" 'OWO 0", (0" ,"owo. ",,' M(Y ",,"',. ".. Brollze ASTM B584
models)
IA-~_~tO-~ Rubber ASTM 02000 1!~
1:\-6 Antl-fncttOll washer CeJcon __
I A-7 Oil plug ~l~' ASTMBl6~_
I A-8 Bonnet .cas~ iron----il~IM A 126 CL. B _ J
i .0.-9 Bonnel bolt and nul Sted ASTM A307 Plated I
IA. -~o-IB;;Jlne;. G-ring (1997 and ne:;;;3-wa.y 01.0. del;;;;~~lRubh~;---.-.. I' A.S1'Mi)20iJO BrJNAN1!
-..---J 1997 models and l-w~l::_!!,ld 2-\~ mo. de~_have the gasket) t _____ _ _' _ ___.____._.. .~.
i AJ!"",,' Uppe~slem iSte~L___ r ASIM :\576 ('~l3J!....
I 6:)2 lSte_~()-ri~___ tRubher lliT~ D2O.QQ..!l.ONA N-l
1~1]~ozzLe lock ___~tajnless sleell ASTMA2?L._ il
I~: A-li.__IE.~~r nozzle Bronze AST.M B584
I A-I.5....+pum. per nozzle gaskel Rubber ASTM 02000 Neo rene
! ~_:Ji. PU.!1.!Eer nozzle O-nng Rubber ASTM O~UNA N
A-17 P~er nozzl~ cap Cast iron ASTM Al26 CLJL_
A-18 Hose nozzle Bronze ASTM 8584
i A-19 Hose nozzle asket Rubber AS1'M 02000 Neo rcne
I A-20 Hos~ nozzle O-ring RUb~~__~STM 02000_BUNA N
A-21 Bose nozzle cap Cas! iron IASTM AI26 CL.B ~'
I A-~ Ca chatn Steel ._jPlated
~-23 Chain nn Sleel Plated
l A-2~: ~erbarrelless nozzles Cast iron ASTM A126 CL.B
I A-25is.afelY co~ng ~ainless sleel ASTM A89~_-11
A-26 Saf~~e bolt and nut Sleel ASTM A307 Plated _ '
A-27 Safety flange G-ring (l9q7 'lOd newer models. Robbe" CeUulose ~
'1_ 8~ 1997 m9del~~ve flat gasket) ----_ .
I A 28 SafetL.!l.~ _ Cas! irQ.!!....._ ~~TM A 12~q. B
Ib19_.. _COlle~.n___. _________ ___ S~~iess steel A~~~2. ~____. _.._]!
~ A-JOJ Clev1"-E.!fl_____ Stainless ,teel ASTM ....276
I~llt' Lower Slem __ Steel . ASTM A5?!> GR.B _,__ '
!p-B... L..owerbarrel____ ._. _.. ICa5lirOn ASTMAI26CL.~_--1
.IA-33 Slempin ___._________ Slainlesssteel ASTMA276___ ~
i ;\-34 ])ra~"yalve facing _____ PJasllc___ _____
A-351iJr"ain valve screw Starnless steel ASTM A276
A-)HlJPpe-r valve pJ;te (includes A-34 and ,,-35) - f!rotlze A~TM B5~_~
A-~7 Shoe bolt and nut Steel A~TM .MoO? Plated --::i
____ e-1997 models ave~uare.J:.askel) __ ____~
I A-3.9 Seal ring lap O-nng ____ Rubbe~ ASTM D2000 BUNA N
,~Q D~in nng housing _ _ Cast iron __ ASTM A126 CL.B --J
~. A-41 Drain ring hOUSIng bolt and nut (not shown. used only SIeel .l AST. M A307 Plated~
~".lU'.r~:.!997 mO~ldrant') _____ _ .
I A-42 I Dr~ ring _ Bronze ASTM B58~ ,
f.A-4~ratring - Bron~_lAsTMB~__1
A-44 S~ ring bOllO",- G-ring _ Rubber_. AS1'M 02000 BUNA N .
A-45 ~ Reversible main valve (1997 and newer models only, R. Ubber. AS1'M 02000 I
pre-I 'Y:J7 model~ use non-reversible tn3in valve and lower, I
~- valve Ja!e-llot.tlo~ _ ~--.--1--_-___
III A-46 Lower valve plate (1997 and newer models for JCilllt iron I ASTM A 126 CL.l3j
I reversible main valve; pre-1997 models have I
~- nOll-reversible main V?~hown) __ ------.J...-..---_
IA-47 Ca nutsea~____ _ I Rubber ASTM020~
i A-48 Lock washer I Stainless steel AS1'M A276
A-42- Lower~~lare~ Cast iron ASTM A 126 CL.L__
A-50 Shoe Cast iron AS1'M A126 CL.B ~
A-84 Hold down nut Bronze . ASTM B584 __I
~ . A-85 Weal her seal Rubber ~M D2000 1
. ~-?J 110.5 oz~ hydrant lubricating oil (not shown) ~-~..:=-=~
. Pre-] 997 models may be upgraded to use the reversible main valve by aLso replacing Ihe lower
valve plate with the 1997 model.
SEE PAGE 9.24 FOR ORDERING INSTRUCTIONS
IV. SEWER FITTINGS
6
( ;J'n
Plast:il: Trends
MsnufactJJrers of Quality Pla5tlc Pipe Fittings
'.!,:;",.7.;.v.t~~::.~l;o..
PVC Gasketed Sewer Fittings
SDR 35
&I~t~
Gasketed Sewer Fittings 4"-8"
IJ-
li.dl~
Large Diameter Molded PVC Sewer Fillint
PVC Gasketed Sewer Fittings 4"_8"
ASTM D 30341SDR 35
Tough technology is how we characterize the "G" Series. High impact
locking rings add protection at major shock points. Square pipe stops
provide "no compromise" positive seating. "'" beam gussets add
strength. "G" Series is engneered for the robust environment of the
construction site. Plastic Trends' patened gasket join is designed for
ease fo assembly by hand. Conventional bar and block methods
should not be required.
Productivity gains from the "G" Series are significant and should be
considered when specifying materials. All necesary configurations are
available for immediate shipment from any of our 1 B stocking locations.
Large Diameter Molded PVC Gasketed Sewer Fittings 10" & 12"
ASTM D 30341SDR 35
Plastic Trends' has perfected the art of molding large diameter fittings
to consistent and accurate dimensions. The "G" Series 10" & 12"
fittings conform to all industry standards and are 100% quality
controlled. They are tested fro joint tightness, internal stress and
dimension stability.
Consistent lay lengths enable engineers to design systems accurately.
Installers will also appreciate the consisten and compact design. With
18 stocking locations throughout North America, these new one piece
molded fittings are available in your backyard.
rGaSketed Fitting Dimensions (All SDR's)
I Socket Enle...nee DIameter
I Socket Bottom D1emelB,
I Maximum Projection Depth
i MinimLm Sockst Depth
I SDR 35 Min. Wall Thickness
I SDR 26 Min. Wall Thickness
I 4" II 6" , I 8" I
I fW5l ['5:j05J I8.OJI
.~~~
II4.215l r;275I r;:4oOl
~~~
11.95 111.03 111.13 I
.-
I~~~
11.120 /1.180 11.240 I
11.162 11.241 11.323 I
I
Gasketed Fitting Dimensions (All SDR's)
I Load In Dlomote,
I So_ Entrenl>> Dlamolo'
I Socket Bottom Dllmeter
I Projectlon Depth
I Socket Depth
I SDR 35 Mlnlrnlm WaH Thlckn..s
11,.76
114.27
11.3<.0
v. BRASS-CORP. STOP, CURB STOP, SADDLES
7
5.8
IMueller Ca.)
REV. 4.99
1/2" .2" GROUND KEY DESIGN
CORPORATION VALVES
H-15000
11112"t
Ill"
1112" x 314"t
11" x 1.1I4"t
Ground Key Corporation Stop
Inlet: AWWA taper
(MUELLER "CC") thread
Outlet: Copper flare straight
7tion
1314" xl"
1518" x 314" 1314"
11-[14" 11-112"
12"
H-15010
I~ \1"
Ground Key Corporation Stop
Inlet: AWWA taper
(MUELLER "CC") thread
Outlet: Copper flare eighth
bend connection
11.112" 12"
Ground Key Corporation Stop
Inlet: AWWA taper
(MUELLER "CC") thread
Outlet: Copper flare quarter
bend connection
Li" .mm.m' jl~I!~".m __l~"
11?1~".X.~14"...... ..l!/~':......m
Ground Key Corporation Valve
Inlet: A WWA taper
(MUELLER "CC") thread
Outlet: F.T.P. thread
~ 112"
H-15025
1314" 11"
Ground Key Corporation Stop
Inlet: AWWA iron pipe thread
Outlet: Copper flare straight
connection
11-114"
11.112"
\2"
H-15035
~314"t li"t
Ground Key Corporation Stop
Inlet: AWWA iron pipe thread
Outlet: Copper flare eighth
bend connection
11-112" 12"
i 3:4 ~'.t. .
11 '~
I ~.:.1~2:'
12". .
..11
H-10045 H-10046
~~!2" t.. .I314~' ...-. nom \1" 11-1I,4"t 1=".-- IT J l1l2" 1314" 11.~
Ground Key Corporation Stop
Inlet: AWWA iron pipe thread
Outlet: Copper flare quarter
bend connection
Ground Key Corporation Valve
Inlet: AWWA I.P. thread
Outlet: F.I.P. thread
jl.114"t 11-112" 12"
H-15002
11314"
Ground Key Corporation Stop
Inlet: AWWA taper
(MUELLER "CC") thread
Outlet: I.P. thread copper flare
connection - this connection
thread is one size larger than
the copper tubing to be flared
II"
NOTE: Sizes shown above represent nominal size of inlet and outlet connections. When two sizes are given, the first is size of inlet and the second is size of outlet.
t Requires minimum ordering quantity. Contact MUELLER Customer Service Center for minimum ordering requirements and availability.
MUELLER~ Corporation Stops and Valves are manufactured and tested in accordance with ANSI/AWWA C800.
8D.2
[Mueller C~]J-
Rev. 4.01
MUELLER@ 300""
Ball Angle Meter Valve
Copper flare nut x meter swivel
nut* *
Quarter turn check -lock wing.
3600 turn option available by adding
-3 suffix to catalog number.
8-24255 Exa~-24255-3
i C~~)~size__/2t8x3/4R t 5/B)(3/4 ___15/8X3H~3/4___-ii
'[Mete.r si.z.~. _ 15/8 ____ 5L.B _~_+5.l!3.' ~~4, ~_j!
I]ubl~ size. 13/4 13/4 ==-=-~~--=-=-=-_
MUELLER 300
Ball Angle Meter Valve
MUELLER 11 Oll\) Conductive
Compression Connection for CTS
O.D. * tubing x meter flange
Quarter turn check - lock wing.
3600 turn option availahle by
adding -3 suffix to catalog number.
8-24276 Example: B-24276-3
\C'"'O"',,_ - ~ 1~1I2 ----- :=lEt - -- ~ -,I
i.MelE~i~~______ 1.:!~. . 1.1/2,2 -------I!
h~ize ~~=.==J2-1/2~__.2~==~=~~=___~J
MUELLER 300
Ball Angle Meter Valve _
Two piece factory assembled
Copper flare nut x meter flange
Quarter turn check -lock wing.
3600 turn option available by
adding -3 suffix to catalog number.
Example: B-24277-3
8-24277
!Catalogsize =-==fl-U2 ~______ll
~L>'!O__UJL___ ,11~L___ -3
~e SIZe _ [1.112 [2 . _--.J
. /
BALL ANGLE METER VALVES
3/4 n, 1 n, 1-1/2 rr & 2"
8-24265
MUELLER 300 Ball Angle
Meter Valve
FI.P. x meter swivel nut**
Quarter turn check -lock wing.
3600 turn option available by
adding -3 suffix to catalog
number.
Example: B-24265-3
~c_aLaJCl12 size.
I' Mt:ter m;e
~iE~~~
5/8x3/4Rt .
5/8
3/4
5/8x3/4
5/8
3/1:-
5/8X3/4X3/4R t
~,3/4
3/4 ~
, 5/8x3/4x 1 lR t
5/8)(3/4,3/4 1
1 1
,1 --11
=-~J
MUELLER 300
Ball Angle Meter Valve
MUELLER@ Pack Joint Connection
for CTS a.D. * tubing x meter
flange
Quarter turn check - lock wing.
3600 turn option available by
adding -3 suffix to catalog number.
P-24276 Example: P-24276-3
~fl.!.al~ze 1-1/2 ~t:t I
~ly!elersizl!.____~ ~____ l-I~____I
lIl'le:li~=~~~ .1.1~=~_~ 2_ ~~
MUELLER 300
Ball Angle Meter Valve
F.I.P. x meter flange
QUaIter turn check -lock wing.
3600 turn option available by
adding -3 suffix to catalog number.
Example: B-24286-3
8-24286
CaQllog siz~___ 1.112
,tv!eter sjze___.~
~~ I-~
Itt-- --1
1.112,2 _
_ 12 . ~~=~
'See charts on page 8D.15 for tubing and pipe that c~n)e used with this connection,
"tThese valves have meter flanges double drilled t~either {.l/2" or 2" meter,1.
MUELLER Valves and Couplings are manufactured and tested in accordance with ANSI/AWWA caoo.
MUELLER@ BR2B & BR2S SERIES
~RONZE SERVICE SADDLES · DOUBLE STRAP
MUELLER@ Service Saddles for use on A-C, cast iron, ductile iron, and AWWA C900 PVC plastic pipe
o Outlet tapped with either A WW A taper (C.c.) or A WW A J.P. thread (F.I.P.T.)
o For use on A-C pipe, cast iron or ductile iron pipe and cast iron O.D. PVC pipe
o 200 psig (1379 kPa) maximum working pressure
o Available in single and double strap designs
o Brass body
o Flattened silicon bronze straps (standard)
o Optional 304L stainless steel straps
o Rolled strap threads
o O-ring sealed outlet
o 3/4" thm 2" tap sizes
o Meets all applicable parts of ANSI! A WW A C800
o NSF 61 certified
(Mueller Co.)
4.5
REV. 4-99
MUELLER@ Service Saddles with AWWA taper thread
BR 2 B Series
/
BR 2 S Series
I Pipe 0.0. range Kind and size of pipe * Bronze double strap / Optional stainless steel double strap
Ii with AWWA taper thread (C. C.) with AWWA taper thread (C. C.)
Base Catalog - Base Catalog
'I Cast or Number Size of tapping Number Size of tapping
Inch mm A-C ductile iron, (add to "Base" to (add to "Base" to
Ii C900 PVC
plastic pipe complete catalog number) complete catalog number)
5/8" 3/4" 1" 1-1/4" 1-112" 2" 1/2" Sl8" 314" 1" 1- 1- 2"
1/4" 112"
4.74"-5.32" 121.0-135.0 4" Cl. 150 4" BR 2 B 0474 CC 050 075 100 125 ISO 200 BR2 S 0474 CC 050 062 075 - 125 150 200
...------ --". -.........--....---.......----...... ._--.-......-----........ .- ....----.---.......----.-...-..--- .---.-...'.. .-'-'- ......--------.--..-....----- --.... --- --... ------ ~_..
684"-7.45" 174.0-1890 6" Cl. 150 6" BR 2 B 0684 CC 050 075 100 125 150 200 BR 2 S 0684 CC 050 062 075 100 \25 150 200
8.99"-9.67" 229.0-2450 8" CLl50 8" BR 2 B 0899 CC 050 075 100 125 150 200 BR 2 S 0899 CC 050 062 075 100 125 ]50 200
,\ 1.04"-12.12 281.0-307.0 10" Cl. 150-200 10" BR 2 B 1104 CC 050 075 100 125 150 200 BR2S1]04CC 050 062 075 - ]25 150 200
,\3.14"-14.58 334.0-3700 12" CI. 150-201l 12" BR2 B 1314 CC 050 075 100 125 150 200 BR2S1314CC 050 062 075 100 125 150 200
,\5.22"-] 688 3866-4287 14" CI. 150-200 14" BR2B 1522CC - 075 100 - 150 200 BR 2 S ] 522 CC - - 075 100 - ]50 200
I ,
MUELLER@ Service Saddles with AWWA iron pipe thread
Pipe 0.0. range I Kind and size of pipe' Bronze double str~ Optional stainless steel double strap
with AWWA I.P. thread ( .I.P.T.) with AWWA I.P. thread (F.I.P.T,)
II Base Catalog Base Catalog
I Cast or Number Size of Tapping Number Size of Tapping
Inch mm I A-C ductile iron, (add to "Base" to (add to "Base" to
C900 PVC
I plastic pipe complete catalog number) complete catalog number)
\ 112" 314" 1" 1-114" 1-112" 2" 112" 518" 314" 1" 1- 1- 2"
1/4" 112"
4.74"-5.32" ..!.~L~~~~..s:~J~::.~:I~~s-1-5~--- _. 4" BR 2 B 0474 IP 050 075 100 125 150 200 BR 2 S 0474 IP 050 062 075 100 e=-- 150 200
...---...-.--....------- ------ - -- ----..- .~ _.e_ ... -_no ---- ----- --- ------ c.:":':" - -- f---
6.84"-7.45" 174.0-189.0 16" Class 150 6" BR 2 B 0684 IP 050 075 100 125 150 200 BR 2 S 0684 IP 050 062 075 100 125 150 200
8.99"-967" 229.0-245.0 18" Class 150 8" BR 2 B 0899 IP 050 075 ]00 125 ISO 200 BR 2 S 0899 IP 050 062 075 100 125 150 200
,11.04"-12.12" 281.0-307.0110" Class 150-200 ]0" BR 2 B 1104 IP 050 075 100 125 ]50 200 BR 2 S 1104 IP 050 062 075 100 125 150 200
13.14"-14.58" 334.0-370.0 112" Class 150-200 12" BR2B 13141P 050 075 tOO 125 150 200 BR2S13141P 050 062 075 100 \25 150 200
~..\] -- BR2B 1522IP 075 100 150 200 BR 2 S ] 522 IP
15.22"-16.88" i 386.6-428.7 14" Cl. 150-200 14" 075 100 - 150 200
-i7ji';~i9j9,;1-4399~487~416;;cTi5o~ioo--- f--..-- .-....... -"-.. _...__......___...._____m_ ------ -joo --- .--..-- ._._----~_. --- ---- ---- -- 150 --
16" BR 2 B 1732 ]P 075 150 200 BR2S 1732]P - - 075 ]00 200
. A-C pipe, classes 150-200 per ASTM C296 and A WW A C40Q---actua] O.D. of pipe being used must fall within the pipe 0.0. range listed in the preceeding charts.
Centrifugally cast pipe, classes 50-250per ANSI/A WWA Cl 02/A21.2; ANSI/A WW A CI 06/A21.6; ANSI/A WW A C108/A21.8, and Federal specification WW-P-421.
Ductile iron pipe, classes 50-56 per ANSI/A WWACI5 lIA21.5] ; Cast iron O.D. PVC plastic pipe per A \VWA C900.
These machines may be used with the service saddles illustrated on this page
\1 Machine i
I I
I\E-5™ IX
i ~fl~?clJ'rrM--------.-+------
,MEGA-CUP" IX
iPL_2™ T-
1/2"
3/4"
Service saddle taD size
1"
1-1/2"
2"
X X
X X
--..-.-..-.--- x---.-.------.-.- X.--------
X X
X X
X
X
x
x
x
x
TO ORDER SPECIFY QUANTITY, OUTLET TAPPING SIZE AND CATALOG NUMBER.
VI. METER BOXES
8
..-
I
l
I
I
,
I
I
I
I
,
\
I
BASS & HAYS FOUNDRY
# 55 Series Galvanized Meter Boxes
with 28" dia. corrugated cans
# 548 Series Galvanized Meter Boxes
with 2411 dia. corrugated cans
Part no. Height Weight
# 548 A 18" SO 1 bs
# 548 B 24" 85 1 bs
# 548 C 30" 90 1 bs
# 548 0 36" 95 lbs
# 548 E 4211 100 1 bs
# 548 F 4811 105 1 bs
# 548 G 54" 110 1 bs
# 548 H 60" 115 1 bs
Part no. Height Weight
# 55 A 18" 125 1 bs
# 55 A1S IS" 125 1 bs
# 55 A2S 1811 125 1 bs
# 55 B 2411 130 1 bs
30" 13 5 1 bs 0
# 55 C
11 55 D 36" 140 1 bs
IT
# 55 E 42" 145 1 bs
# 55 F 48" 150 1 bs
if 55 AlS 18 ga. can - Dallas std
57
VII. PRECAST MANHOLE
9
..;..
xt:
~.;;' I >
;~ ' .J.
W;l,
05/12/2005 10:48
817-53E,-2S93
THE TURNER COHPANY
PAGE 03
'A' ~ U"CN.. .' ).~ ~"TS
'1' . 1I',r.'f16',~,',W \ M'
.
it' .. TYJ'ICN,. MlCi AI uteVltl)
r-11'
<TY",~
S'I
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CDHCEHTRIC CON( lL~UIT"TtP
CCCtHTIIC C(J.j[ AVAl~
~'~"
(TYI',)
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.' "f. '.
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I'IIJ'IU: GIiIIXr:TI AT MoL.
4'1 .lJINT$
TY'lC~ UrT1fi11O INalTI
IN ...1. 4'1JI. IISCI ,"TUM
AND ctMl
"
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',:,' ..~ '~. .' 1,.1,.
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a-lWei GA..tTl AT. AlL
s'; ...tIINl
, /" np"I;At,. l.lrTlNl NCtul
" I IN Al..l. na. .tIC" rtcn~1
PLATTO' ILLV......TlQ!
.... ....It.. ............
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I.iIt. 60, fa 1M, ,.. 'a.cu 'tIA j
tilt. 60, ., 1M, ~ a.<<:.u. \/I4Y
.. 60. I. 'M, COHTU...'OUS AM'IJNI
DI-(NING
"-0'
11/4' leD. 1WIt.!iWf · M~Y~ .UI
.. ... tl. .Iruf 0....
_,...u,
a'N.~ NO~I
,,"TP-T1GHT DAlKl:TlIl' ~u. ~"[
Cl>>lCCTl~~, . . ,
HDlU A' .,tcl1,n - MA~ DJA. . 4D'IIIA.
AVa. \/CIOHT' 17 !4'DUTH 'A$[ VIi'
rW~T . rSOll.. ::'lUtg IfUGMT . 13nI/VYfT.
~~T\IIt'>.TQ:,.~:;.WUJ'JQ.Tl~1 . ,
Ql"[~ ~'~~f'~I..'HAl-1.
" "::...:.."". I
Complete Une of Septic SUPJ'11eII
TURNER COMPANY
GREASE TRAPS ' MANHOW · STORM CEllARS
AEROBIC SEmC !YMMS
MARTY ANDERSON
81HJ90.1179
8 t 1-638--9053
11 tl49 S. Hwy. 287
Rhome, TeJlQ 78078
11
," ~
..i
\
.'"" ,,-,
....." ___'"-',' __,-,,-,,,,,,. ....-'.. U,&._
U.1 1--- O':'JG--' L~l .:I":'
i t-jt.. ! Ur-~.~t:J" CUr'.1PANY
PAGE 02
The Turner Compeny
Manhole Materia.. General Information
." Diameter Manhole
Specifications for Manhole Base, Riser & Cone
Shetl Thickness
Inner Diameter
Access Entrance - Cone
Reinforcement:
Square inch per Linear
Foot
Spacing
Gauge
5"
48"
24" & 3011
0.32"
3.X8
4 Gauge Lateral
8 Gauge Vertical
U S Steel Corp
Wire
O~Ring Gasket
Joint
Flexible Connectors
Cones
Concrete Strength
Manufacturing Method
Curing
A.S.T.M. C-478
Single Offset Joint
Tongue and Groove
IPS, Press Seal
Concentric Style, Eccentric Style
4000 P.S.l. Minimum
Dry Cast
Moisture Curing
Weights
l' Riser
2' Riser
3' Riser
4' Riser
800lbs
1600lbs
2400lbs
3200lbs
3' Cone
2400lb!
48" X 2' Extended Base wAnvert
5000lbs
---
1\
~. Rug 21 06 10:21a
:-
'::
p. 1
American MAA 1-'CO, Ltd.
Manufacturer of Quality Concrete Products
American MAA'fCO, Ltd is a manufacturer of drycast concrete grade rings and lift hole plugs.
Our plant is located at 2499 Austin Road here in Richland Hills, Texas and has been in operation
since 2002. We manufacture a wide variety of grade ring sizes to suit your needs. All our grade
rings are drycast with .276 round steel and exceed ASTM C478 standards.
----------- - - -
- ---.-.....
--~
/.- ',. ,.
/' .,,------- . ,.._-"----,-~...- -...... -
/' /,~---'----" . "
~- ~'-,~ '
\\", ~'--- ~) /j
\" ~ ---------// / I
'-'-. ~-------------- /
...'------------.--....... ---------.....--
/,/'
.'
"
---,:.;:;=~~~
\L1--- .276 ROUND STEEL
QI
L_
Phone 811-284-3372 F~x flI7.595.1506
Shipping, 2499 AI"1in Rand Richl~nd Hills, Tx 76118 offices: 7216 Burns St Richland Hill., Tx 761 J 8
--
VIII. MANHOLE RING & COVER
10
l
--
GEHDAL INJOJHAtIDR
POI. 'fOUl. CORVIIIIIHCI II ODEIlIRG CAStIBGS. 01 DIQIJIIBS DGODIRG
CAST1RGS 011. cmmRnmJJDIA'nOJt. 'l'BB JOL'LOifllIG t'ILRlI:lRB BlIHBIIS AD
PJtOVIDD:
HATIONWIDE
1-800-258-2278
1-972-263-1360
METROPLEX
QOO'UfiOll8 J'OIl CASTlBGS AU "I.O.B. GIA1ID !RADD. 'EIDS. 1IILIII
O'l"tUSIUIISE QUO'rBD.
KANHOLE COVDS AU HABDD wr.rB STAHDAID "SAlIITAK'f SIWBR" 01 IISTOBK
SIVD" U'l"lIIllIG. 'fill lWlIS 01 vAUOUS CI!IBS KAY BB ADDED WBIR
DQUIDD. WHICH MAt DQUIU ADDITIORAL COS!. 0DIIl SPBCUL'LB'l'lD-
IlIG IIA1' ALSO BE PLACID DR 'fill MDBOLE 01 IIILBT <XJVBIS U ADDED COST.
CASTIRG DETAILS
TIE OOKPOS'ITE D:aA1lDlG OR DE J'ACDlG PAGE l:LLUSDADS 'rill VAllIDUS
TYPES 01 COVD DISIGRS AID L11'TD1G 'ACILITDS WICB AU AV~TU.1IT-8
I01l 'l'BB CASnBGS ILLUSDATED wrmDI mIS ~"~T.on. 1101 ALL CAS'lDIGS
HAY BE SUPPLIBD wrm UCIl OJ 'rIIBSB DBSIGRS 01 t.D"fi.BG J'~TIBS.
SO BB St1D to VD.In' AVAILABILIft BUOU S1'BCl!'!DlG A PAJnCULAll
~. .
'till 1DII'D POInOII 0"1 'JD "lACIBG 'JGI S1IJIfS DB CIJ'UWAY. DBDIL JOlt
VAJlIOUS JWIII)LI 'IDCS 01. ftMIIS. ALDlIG vt'IB TO TIIKDIAUJG! 1J8ED
III DDCIInBG A 1IARBOLB lIS OR ftAlII
S'WI).UtD SPBCIne&nOl8
J'Ca
GUf IlIOI casrDICS
UILB8S 8PIlCIP1BD II COftIAC'f DU1f1BQS (R ur......ISI BUDD DftIS
C."I'.u.oG ALL ~S IU.US'l'UDD 1IIIIII ~ '1'0 S'1'.6JIMwn snc-
nCATIOIS 0' GUf DOl CAS!DG8 AS'DI A-048. CL&IB 30 B. .
SURD.&ID S!'ICInCAfiOlS
101.
DUC!ILB IIDI
J)UCTILI IWII WlCB IS 81JPllLUD It WI . BAD ~ ~ 10
SP..cInCAne:.s Wt DtlC'tILI Id .AS'Dl 536. OUDB 65-45-12.
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# 400-24 LID 183 1 bs.
RING 214 lbs.
Manhole Ring & Cover SET 397 lbs.
---
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---
IX. INFLOW PROTECTOR
11
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FPOM CH lL Tl)tl R','oOr: r::nE:::
~: : l~l . ~_ .:~ '? ~ . ::., ;) ~
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NO FLOW IN FLOW DISH
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AN ECONOMICAL SOLUTION TO A COSTLY PROBLEM.
P.o. BOX 700933
SAN ANTONIO, Tl 7'170-0933
1-800-950-8268
OFFICE: 210~497~840i ' PLANT: 210-651-9618 ' FAX: 210-651-6219
r' r- '_" i .. 0 ! ~ -J Ii o-i';'':';'.r '..- .,., ::._
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SPECIFICATIONS
· The dish is mode or ultra high density polyethylene copolymer material that
meets ASTM specifications designation D 1248, Class A, Category 5/ Type
III with a minimum impact brittleness temperature of .1800F. The thickness
sholl be uniform 1/8" or greater. This material is corrosion proof from all
gasses associated with waste water collection systems.
. The lift strap is mode of a woven polypropylene web and is attached to' the
bowl of the dish by a wide head stainless steel rivet and a'stainless steel 3/411
backup washer, All cut edges are seared to' insure against raveling.
· ./",ntilatki~ is provided by a vent hole and/or a valve located on the side of
the bowl. The hole ar valve allows a maximum release of 5 gallons of water
per 24 hours and is not effected by debris that mightcolle~t in the bottom of
the dish. Sewer gas is vented at one P,S.!. or less.
. The gasket is made of dosed cell neoprene and is otto<::hed by 0 pressvre sen-
sitive adhesive to the weight bearing surface of the dish. NOTE: A molded
gasket of high quality rubber compound such as nitrile, EPDM or a blend
thereof can also be furnished. (Not Recommended)
INSTALlATION
The manhole frame shall be cleaned of all dirt and debris before placing the
manhole insert on the rim.
The manhole insert shall be fully seated around the manhole Frame rim to' pre-
vent water trom inFiltrafing between tile cover and the manhole rrome rim,
x. LATERAL CLEANOUT
12
01/03/2005 MON 22:15 FAX 972 641 8488 Dallas Specialty
[g] 0021002
Plumbing, Waterworks & Utility
r----'----
~
g:;
~ A c1eanoul with Stainless Steel 80115 for lockdown. Prefered over conventional
3:!
~ caps or plugs. O'ring seal for protection from sewer gas escape. With Threaded
~\ Brass Inserts. Provides for an easy c1eanout, with a tamperproollid.
1.~.~;_~l~P~.~....._..... ,,' ...1:'..... __._ ....~ ~~.~_._._..~~_\Y.e.L.l.Q.1~,,~~.cl.:_:~_~;_~L_....._......_"..,._..__...._... ___..____...__._...._..._.._~.~.~...I_:_"._..~_~.~.~.I.i~I
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~ ,,,,,,,.._.__ _..._..._____._____'--____ ...J... . __..__._........... ___...._ ._._tt_..__._....___~--~- _..._..._........-_........... .___... ."......,.....---.-...........-_......-..._.......- ".m
~ 6~';~{~'~'T-' .........---- --;,.-----.------.".--~~~~.g(~f;~~~1f:~~~;\~~~.~~{ ~~n_~~i;.;--.--....-......-.._-.._.--_.......--.---..".---..,.~-~J~
~-..__.....-.- ...... ._ ___5_...... .. __. __ _ _____..._....._...........__ _ .._..___..._.__.__...y....il.._.. u' ....____...._..........._."..______...-m__u___................._..._...........L
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Plastic Sewer Lateral Cleanout
Ii
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Test Results; 4/18/02 ~
,,!lJ~E.~!~r.!~!!~!~!t!L1(J~~~~, !
Load Tesl per ASTM D241 Z rompfies ~_'.','.
Impacl Test per ASTM 02444 complies m
Markings lOm~lies ~
Materials p.p./s,s/bross complies I
Dimensions complies"
idiii'\ Ii
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J J ~
1 ~ ~ m
~
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Q -----~ J ~ "-." V I
;"----- ~ ~0 .~ ------------ i
~ / / r~=~-~--=-'~~~~~~~--=~--=-,~- i
~ ~ 1_/ Wi
~,~.' ^....;' The dean out is mode af polypropylene aod (an not solvent ~
~l .... 0" welded. Use a flexible coupling witb stainless steel at 60 I
~........... 1/2 -13 indt pounds torque. The inside of dean out will slip oYer fl
~ '" y \' ~.... DR 3 5 ~
~ i S - pipe. ~
[~ "'" l%
~ m..rt ~
~ , 1/." ~
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8 cS ~ 0 2003 DALL^S SPECIALTY
l'-Dl~
~(S.W6t lrittml
(]~h I. Conn
Purt j DS4SlCO
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XI. SANIT ARY CLEANOUT BOOT
13
GENDAL llO'ODIA'IIOR
roa '1001. COIVIRIBNCI DI OIDEIDIG CAStIRGS. OR.DQUIUS UGODIRG
CASTIRGS OR. O'l'IIDIlU'OIMATIOR. 'I'D POLLOIfIBG TILJPII)III IiUHIIIS AU
PBOnDD:
NATIONWIDE
1-800-258-2278
1-972-263-1360
METROPLEX
QtJOTATI<IIS POI. CAS'rDGS AU J'.O.I. GIA1ID PIAIUI. DUS. 1JBLII8
tJDIJSIDiIU QUOTED.
'KA!mOLE COVDS A1lE !WllBD vrm STAHDAllD "SAHITB'! SBliBlt" em "S'IOBH
SBWD" t.:&'!'.rBIIRC. 'EBB lUKES OJ' VAlUOUS CI'rnS HAY BE ADDED WBBR
DQtJlDD. WHICH KAY UQOIU ADDInORAL con. 0'DIBIl SPECIAL'L.B'lDJl-
DIG 'MAY ALSO BE PLACED DB TBB HlRBOLE 01. IlILft OOVDS I:t ADDED COST.
CAS'fiRG DE'UI.LS
TIlE <DtPOSlTE DUllIRG O!I DE J'ACDlG PAGE ILLUS'lllAftS 'lBl VAllIOtlS
TYPES OJ' COVD DISIGRS ARD LlFtDTG J'ACILITDS WBICB AU AVAlUBT.1t
J'01l 'J:BI CASTIliGS ILLUSttiDD Wl.'Dl.LIl 'tIIIS CA'rALOG. BOt ALL CAStDlCS
KAY BE SUPPLIBD wrm EACH 0., 'lIIESE DBSIGIS 01. LII"fiBC I'ACILI.TIBS.
so BB SUD '10 VDIn AVAILABILIft BD'OD SPBC1!'!IlfG A PAIlTICOLAIt
CDmDUfiOlI.
'rID UJIID POUlOII OP 'fill J'ACDIl P.AG'I SBMl 'lBI cuuv.u DBnIL. 101.
VAlUODS lWUI)LE UJIGS 01. JI..6MI8. ALOIG w:rm 'rIDDIHJ1I~IJ)r.! 1JDD
1'1' DESCIIBl1IG A lWUIJLB U1IG OR DAHl
S'rARDABD SPBCInCAnORS
1"01.
GUY IJOI CA8ftJlCS
OILISS SPICIl'IID II CCII'DAC't DIWfDQ8 01. a.rBIIIIIID 8U'fID DT1'IlIB
C.l'l'.ll.M ALL CAS'rDTGS 1LI.lJS'rIADD 1IIUDI ~ ".L'O STAJIDI-1q\ snc-
nCAnOllS OF GUT noR CASTIBGS AS'DI A-48. CLASS 30 B. .
S'.fARI)ARD SPBCIPICAnORS
I'OJ.
lJOC'l1'LE IIOlI .
DucnLB DOlI WHICH IS surrLIID Bf JABS . BlD .wm&y \N~ .om .
sncMCA.'rIOIS 'f01 DUC'rlU IJmI AS'DI. 536. OUDB 65-45-U.. .
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# 339
Sanitary Cleanout Boot
BASE 92 lbs.
LID 8 lbs.
SET 100 lbs.
XII. CASING SPACERS
14
.~,.
MIN. SJ>ACER TABLE: MEDIUM DIAMEtER PIPE
Spacer elements M and N
Tile M nnel N spac()!' is desii1.ned for that middle
pille 0.0. range application, They are able 10
slllmorl a maxirmml weif~ht 10M of 2204
IbJl000 I,g. per ring. The M and N SP<WCJS are
best suited lor the pip(~ (tmr1.e :1<3.31 to 29.88
inches (358 1.0 764 nnn). For installation lhe
Clarnpin!;l. Tool Type 5 is used,
Spacer elements E and Ii
For larga <JiamHler III J)n. Ill'1<wl{}( HPp!icahons or
lonr~ casings wheretfwximum stlllmglh is
requirmJ the F and 1-1 eleln{~nts ale used. Thev
are able 10 SI.lppOrt a rnaxirmml weight load of
t')925 It)./2700 kg. per lin[; and are best suitod
tor ihe pipe rangy;: abOve 24 inclw$ ((309 mm).
For installation. the Clanlpln!; Tool Type) 2 is
used for t.npport h()lghts up to 90 mrn . loci
TYPEI 1.1 is used forI lie E 1.305.
E/H SPACER TABLE: LARGE DIAMETER PtPE
PHYSICAL CHARACTERISTICS OFSPECIFtCALLYDESIGNfWHIGH DENsm' POLYEttfVt;ENE FOR RACISPACERS
fJ~5
>31 KlI/mm
fleW: f\
rael SPACER OPTIONS:
Spacer elements Sand T
Th(,iS~J spacers are linked bit a tnngut+ and
groove rnethnrt Santi T Spi:ICDrs are ahle to
support (! tni'lxitnurn "...eight load 01 2bO Ib.n j 0
PfH ring. Tlll3Y am b(!st. suited for pipe
ranges 1.:1.8 4.13 inctles (30 .. 'IO!) fl1m).
For inSl{lII.,\tion the Clmnping Tool Type 3 is
USN! 0.0. rant'}
:.1.:18. G.46 in()h(~g
(30 1f34 !nEn)
Spacer elements F and G
Thos{} spacer:> are engin(}(m;(J In b(l usnd on
gmaU Ie) nlf.ldium sized pipe and are ablE] to
sU!Jfwrl .n l11itlximum weight load 01 1.102
lh.i500 I~g. p{)r ring. F Hnd (" spacers 8re best
sui teel (0( pipE! rarlgEls:3.6210 .17.5E) irx;luJs {9:1 10
IHXl 111m). For inslilllationthe Ctiunpl.ng To() I Type
t is llijj:)(l.
Spacer elements P and Q Special
The P and Q spacer is designEld fot that middle
flip(~ 0,0. range application, Th€}y are able to
support a ma:<imum .veight loarl of 1213 lbs, I
5tSO kt~. per ring. The P and Q spacers me best
lMlljecJ for tl'1o plpt: range 6.()0 10 12,00 inches
(If,2 rnm 10 305 rnm). For O,D. i~bo\J,(~
:1.2" conl.ElCt your distributor. For installation the
GlanHlmg Tocd Type 6 is userL
f\:lff;(;- 5
SIT SPACER TABLE: SMAU DIAMETER PIPE
FIG SPACER TABLE: SMALL TO MEDIUM DIAMETER PIPE
P/Q SPACER TABt.E:MEDIUM DIAMETER PIPE
raa spacer assemhly Hnt! insertion
Specification suggestions for casing spacers
spal;!'ns shall tw l.wet! to II\Stall ctu'fier f)jpe inHide the enCUtH:!Tlent
To pwvi,le fillppor t dfO\.md I he periphery of the pipe'l f,holJld tilt) pipe
tWist as it is pusllerl throufth the The sp2iCers sllall be of a
projection typB thai. flas d rnininnlfll number at proJe.ctlOntl around thi".
ci!cuflllmence totalling Hie nmnbel' 01 rllameler inches. FtH' flxampht, 8"
pipI'! shalllllN() ;:, nlinlrl'lllfn of B projections and 18" pipe shall haw;; (1
rninimurn of 18. projHCUOrlS..
Casing spsr:ms shaH llse r;!oul}le
banked If:l 1'1< t 10 fa:..;wn ti!~htly onto
the (:anier pipe so that the spacers
donor rnoV6 during in~!;taU(lt\on.
lnt,lallation instrtJct!ons Shilll be provided
spacers shall have a span of 10 ~eet to feel dependent on ttl(~ tottll
load wilh the pipe full of liquid. On seWBr pipo. the maximurn Gpan
shoutd l)e feet toprevtlnt s@!:J,ging of lilt) mlrrier plPtl. ThEl illklxirnum
load shall not exeeed the load limits pHI' spact:r listed in IheIJr(}chure. Thest)
values in iIIe IH(){lhure irKllllde Gons<:wvatlve factors tor cia'!',); $paCI:1l'
usee!. Spacers shall have 1l1inimurn hnig,ht thElt clOflrs lhe piP<1 bell or as
otherwise indl<lated on plans,
Casing spacers shill! be projection type totally nOrHTH.1talll!j spacers
constructed of preforroocl sections of high-density polyethylene. Spacers
shalllHJ ISO 9002 certlflBd lor strength and quality. PrQjecUon tVpe spacers
$1\<111 be RAel type spacers by Rael Spacers North America . A Division of
JRWT " Tradin~~ Corporation. fSpedtic.ation
availahle ill (prill;
e4'nfl.~ Of di $>C)
TYPICAL ROAD CROSSING
Page 4
XIII. MISC.-MEGALUGS, DETECTABLE TAPE, COPPER
TUBING, FLEX COUPLING, HYDRANT MARKERS
15
2000P\' JOINT RESTR.\INT lOR P\'C PIPE
Sample SpecificatIOns
Mechanical joint restraint shall be
incorporated into the design of the follower gland. The
restraint mechanism shall consist of a plurality of
individually-actuated gripping surfaces to maximize
restraint capability. Glands shall be manufactured of
ductile iron conforming to ASTM A536-BO.
The gland shall be such that it can replace the
standardized mechanical joint gland and can be used
with the standardized mechanical joint bell conforming
10 ANSI/AWWA C111/A21.11 and ANSI/AWWA
C153/A21.53 of latest version. Twist off nuts, sized
same as tee-head bolts. shall be used to insure
proper actuating of restraining devices.
The restraining glands shall have a pressure
rating equal to that of the pipe on which it is used. The
restraining glands shall have been tested to ASTM
F1674-96, be listed by Underwriters Laboratories, and
be approved by Factory Mutual. The restraint shall be
the EBAA Iron Series 2000PV or approved equal.
Llstmgs and Approvals
Sizes 4" through 12" are listed by Underwriters
Laboratories, Inc., category HJKF "Fittings, Retainer
Type: with a deflection angle of five degrees when
used on UL-Iisted, Class 150 PVC pressure pipe and
a UL-listed appurtenance. The listing number is
EX2B36.
Sizes 4" through 12" are approved by Factory
Mutual for use on approved DR18 PVC pipe. and
sizes 4" through 10" are approved for use on DR14
PVC pipe and mechanical joint appurtenances.
The 2000PV restraint exceeds all requirements of
ASTM F1674-96.
Patent Infonnation
The products represented herein are
covered by one or more of Ihe following patents:
4627774,4896903.5071175.
Special Notes
EBAA-SeaITLt gaskets are provided with the 30"
and 36" 2000PV restraints to facilitate easier
assembly of the mechanical joint, and are required on
the above referenced sizes to obtain the pressure
ratings and safety factors shown.
For test pressures above the rated pressures,
consult the engineering department of EBAA Iron. Inc.
for recommendations.
Dimensional Data
pvc PIPE 00
P WITH IPS
NO. NUTS ClOD ASTM
NO.OF OF TWISTED PIPE SHIPPING A_A Dzzel
SERIES C 0 F J M X WEDGES BOLTS P OFF K. SIZE WEIGHT ClOG 01185
2oo3PV 4.64 1.55 3.60 6.19 0.50 Y. 4 4 9.8 8.6 7.69 3 7.0 3.5
2oo4PV 592 1.68 4.90 7.50 0.50 'I. 4 4 10.5 9.5 913 4 8.8 4.8 4.5
2006PV 802 1.68 1.00 9.50 0.50 Y. 6 6 13.0 12.1 11.13 6 12.1 6.9 6.63
2oo8PV 10.17 1.68 9.15 11.75 0.62 'f. 6 6 14.5 13.6 13.38 8 16.3 9.05 8.63
2010PV 1222 2.10 11.20 14.00 0.62 'f. 8 8 17.0 16.0 15.63 10 26.0 11.1 10.75
2012PV 14.32 2.10 13.30 16.25 0.75 Y. B 8 19.0 18.1 17.88 12 31.4 13.2 12.75
2014PV 16.40 2.25 15.49 18.75 0.88 1'. 10 10 21.7 20.9 20.38 14 47.6 15.3
2016PV 18.50 2.25 17.58 21.00 0.88 1'. 12 12 23.8 23.0 22.63 16 52.8 17.4
2018PV 20.60 2.25 19.68 23.25 1.13 'I. 12 12 25.9 25.1 24.88 18 61.8 19.5
2020PV 22.70 2.25 21.79 25.50 1.25 % 14 14 28.0 27.2 27.13 20 70.9 21.6
2024PV 26.90 2.75 25.99 30.00 1.42 % 16 16 32.3 31.5 31.63 24 92.9 25.8
2030PV 33.29 2.70 32.22 36.88 1.50 1% 20 20 38.5 37.7 39.12 30 128.5 32.0
2036PV 39.59 2.70 38.52 43.75 1.50 1% 24 24 44.8 44.0 46.00 36 161.3 38.3
..
~
0.71
-.. ". 11 i
SECTION B-B
SECTION A-A
,~:.~D,e~rgr:.E.Hn~~f:~~.!jEVD_g yape.: ck
MagnaTec@
The standard detectable product used for
location and early warning protection for
underground lines.
. Multi-layer construction offers permanence of message,
, strength and locotability.
. No ink extends 10 the edge of the tape providing the
strongest bond between layers to prevent delamination.
. Bold block letters include message and installotion
recommendations.
. Silver foil shows through on the front and the bock
for excellent dig-in visibility.
Use widest tape possible and bury as close to
the surface as practical.
: ;:.~ _~.< _";;..::;:i~::-.~... &i#~.,~;-~ ~r.(:'_i ~
, WA~ER UTILITY TAPE - MAGNATEC
STOCK i#;}J? : . i 'ft.
~ltem"<~o;.RYVLdtHJ&~~~tfi~=!!R""'e~~ii~~~~gp]oy;:;t~nffV"'gW.t~E'kg~ty~~g;J:Rs~_~J~
31-021' 2" x 1000' CAUTION WATER LINE BELOW Blue/silver 5.0 6 30.5
31-022 3" x 1000' ,CAUTION WATER LINE BELOW Blue/silver 7.0 4 30.5
31-024 6" x 1000' CAUTION WATER LINE BELOW Blue/silver 14.0 2 30.5
'ffl31-016 3' x 1000' CAUTION POTABLE WATER LINE BELOW Blue/silver 7.0 4 30.5
31-052 2" x 1000' CAUTION SEWER LINE BELOW Green/silver 5.0 6 30.5
31-053 3' x 1000' CAUTION SEWER LINE BELOW Green/silver 7.0 4 30.5
31-055 6" x 1000' CAUTION SEWER LINE BELOW Green/silver 14.0 2 30.5
'F.W 31-031 3' x 1000' CAUTION STORM DRAIN BELOW Green/silver 7.0 4 30.5
iffl31-042 2" x 1000' CAUTION FORCE MAIN BELOW Green/silver 5.0 6 30.5
JEW 31-043 3" x 1000' CAUTION FORCE MAIN BELOW Green/siiver 7.0 4 30.5
!EW 31"122 2" x 1000' CAUTION FORCE MAIN BELOW Tan/silver 5.0 6 30.5
F.W 31-123 3' x 1000' CAUTION FORCE MAIN WATER Tan/silver 7.0 4 30.5
F.W 31-099 2' x 1000' CAUTION RECLAIMED WATER LINE BELOW Purple/silver 5.0 6 30.5
31-100 3' x 1000' CAUTION RECLAIMED WATER Purple/silver 7.0 4 30.5
BELOW DO NOT DRINK
Ii ~~....:; ;:T~.rq::.!?".ir.'7~~t:~'l~~~~~~'~~~~"; '.-~ '7-::;'\~
, ~~~~ ~!t~~I!%I~! '; :.~~.~~.fjL~!~9,.~;:~.~(..
STOCK
,~
m[
Item No. Width x length Message Color Indv. Wt. Pkg. Qty. Pkg. Lbs.
31-140 2" x 1000' CAUTION GAS LINE BELOW Yellow/silver 5:0 6 30.5
31-141 3" x 1000' CAUTION GAS LINE BELOW Yellow/silver 7.0 4 30.5
31-143 6" x 1000' CAUTION GAS LINE BELOW Yellow/silver 14.0 2 30.5
31-087 2" x 1000' CAUTION Oil LINE BELOW Orange/silver 5.0 6 30.5
STOCK
""Flt"''''''''N'"'''~')'-i:lt.~- '~~'" '~~M-"-''''~'~' ~~,<.~~-~
"",~em'. O.j.~'yvl ".". ngqm~,,~-,~",' '.' . - 'essag&l''l!;\'''''~'''"i;>-'''''''';",' .' 'l'.oQlor'-"~- ,'. ".' 'l. . . , . _~hr,j~ .~ .5:,....... '. '.'.
._._-..-....~.,~1IO..... ..._- ".~.' ~:o...:.. . .......--..--.0, ._~.....;i!;o..:::..,,~.:;,.,. .....;..S.... . . .t~~. ;2.:2:.-........
31-106 2" x 1000' CAUTION ELECTRIC LINE BELOW Red/silver 5.0 6 30.5
31-107 3" x 1000' CAUTION ELECTRIC LINE BELOW Red/silver 7.0 4 30.5
31-109 6" x 1000' CAUTION ELECTRIC LINE BELOW Red/silver 14.0 2 30.5
\
Detectable Underground Utility Marking Tape
Specifications, Test Dat~ Approvals and Color Code
I. SPECIFICATIONS
Consists ofa minimum 5.0 mil (0.005') overall thickness, with no less than;~ 35 gauge (0.00035')
solid aluminum foil core. The foil must be visible from BOTH sides. The Ia.ye~ shall be
laminated together with the extrusion lamination process, not adhesives, Further. there shall be
NO ~ or printing e:o..1ending to the edges of the tape. The adhesive will NOT contain any
diIutants, pigments, or contaminants and is specially formulated to resist dt:~~radation by elements
nonnally encountered in [he soil. AU printing shan be encased to avoid ink lub-off. J
II. TEST DATA
PROPERTY METHOD VAqfE .
TIUcknc::ss ASTM D2103 S.O mils
Tensile strength ASlM D882 25 Ib~ lirtch (5500 PSI)
Elongation ASTM D882-S8 <50% at break
Printability ASTM D257& >50 ~Tleslem1.
Flexibility ASTM .0671-81 pliabk hand
Inks Mfg. specs. heat ~;t;t Mylex
Message repeat Mfg. specs_ every ~W incheS
Foil Mfg. sl'ecs. deadsllflJannealled
Top layer Mfg. specs. virgin PET
Bottom layer Mfg. specs. virgin LDPE
Adhesives Mfg. specs_ >30%. solid l.5#/R
Bond strength Boiling !fa 5 hoars w/O peel
-_/ @ l{)Q-OC
Colors Al'W A Code see below
III. APPROVALS
A. Department of Transportation, Materials Transportation Bureau, om~ ofPipeHne
Safety. USAS code for pressure pipwg B3 L8. paragraph 192.321 (t.).
B. National Transportation Safety Board. Washington, DC, Special Study P.revention .of
Damag~ to Pipelines. Adopted June 7,1974. ReportNTSB-PSS-Ti.l.
e. American Petroleum Institute (.AJ>D- Recommended practice for marking buried liquid
petroleum pipelines-API RP 1109. -
D. Genernl Services Administration, Washingt.on, DC, Public Buildings Service Guide
Specification far Mechanica.l and Electrical Equipment-PBS 4-1501, Amendmcnt2, page
1 501-14, paragraph 18, subparagraph 18.t, clause 18.1. L
E. Rural Electrification Authority'(REA), US. Dept. .of Agriculture, Washington, DC,
National Electrical Safety Code for Underground Construction for remote and immediate
hazar(is-
IV. COLOR CODE
Safety Red--Electric p.ower, distribution and transmissian and municipal electric systems.
Hi'lh Visibility Safety Yellow....{Jas and oil distributian and transmission, d3ngerous materials,
product and steam.
. Safety Alert Oranee-Telephone and telegraph systems. police and fire cooununications and cable
televisian_ .
Safety Precaution Blue-Water systems and sluny pipelines.
Safety Green-Sanitary and storm sewer systems,
Safety Brown-Fot"ce mains, reclaimed water lines and effluent re-use lines.
Alert Purple-Reclaimed non-potable water lines.
i
l
Engineering Data
Copper Water Tube continued
DIMENSIONAL DATA - COPPER WATER TUBE - TYPE "K '
TYPE "K" Hard Drawn: 20-ft. (6.1 m) Straight Lengths
Soft Annealed: 20-ft. (6.1m) Straight LenWhs. or 40-ft. (12.2m) and
/' Usage: 60-ft. (18.3m) Length Coi s (to and including size 11/2)
For underground service and general purpose plumbing and
heating installations under severe conditions.
Tolerances Hard Drawn Soft Annealed
(Hard Drawn Only)
Outside Tubing 00 Nominal Wall Weir,ht Bursting Safe Working Bursting Safe Working
Nominal Diameter Thickness Per oat Pressure' Pressure' Pressure' Pressure'
Water Tube Min. Max.
Size (In Inches) Inch (mm) Inch (mm) Inch (mm) Inch (mm) Lb (kg) psi (bars) psi (bars) psi (bars) psi (bars)
1/4 0.375 (9.53) 0.373 (9.47) 0.376 (9.55) 0.035 (0.89) 0.145 (0.07) N/A NIA 1612 (111) NIA N1A 913 (63)
318 0.500 (12.70) 0.497 (12.62) 0.501 (12.73] 0.049 (1.24) 0.269 (0.12) N/A N/A ~!~_(~~~L N/A N/A 960 (66)
-- .....----- -- ..... .--.--............--..............-...-. .--.----------.-.....------.- .____m.._._____...._......_ _.._.._~._m____ f-----~--- -.--......... ------. -----
1/2 0.625 (1588) 0.622 (1580) 0.626 (15.90) 0.049 (1.24) 0.344 (0.16) 9840 (678) 1337 (92) 4535 (313) 758 (52)
5/8 0.750 (19.05) 0.747 (18.97) Jl:!~~__(1.9.:Q.~L 0.049 (1.24) Jl~~__ (0.1~L N/A N1A _ 11 O~.-J?~L N/A NIA 626 (43)
----.--.-----...----.-..- ...u...__..."_________._m..... _.__.______n__"___ . -.--..----.--.-'-- -...--.-- --.---- ----.---
3/4 / 0.875 (22.23) 0.872 (22.15) 0.976 (24.79) 0.065 (1.65) 0.641 (0.29) 9300 (641) 1278 (88) 4200 (290) 724 (50)
~-.(-- 1125 (28.58) 1.122 (28.50) m~:~?7_~:~L 0.065 (1.65) _q.~~~__j():~~t 7200 (496) ~~3-_j~8L _3~~~_J~3~L 557 (38)
..__..__"____.._..__.__._m._____ __.....__...____..___m......_____ . -...---.--------..-..-----..-.. ._-_._---~--_..__._~- ._._-_...._~---
11/4 1.375 (34.93) 1.372 (34,85) 1.377 (34.98) 0,065 (1.65) 1.040 (0.47) 5525 (381) 797 (55) 2800 (193) 452 (31)
11/2 1.625 (41.28) 1.621 (41.17) 1,627 (41.33) 0.072 (1,83) 1.360 (0.62) ~~0l_(~~~ 742 (51) ...?~O__i!?~ 420 (29)
--....-----.....-- _....--- ._-----------.-_.........- - -.....-.--...--...------ ..-.--------...---------- --.-.-----.--..----.--.- ---_...--_.~.__. ._.._~----- -----.-
2 2.125 (53.98) 2,121 (53,87) 2.127 (54,03) 0,083 (2.11) 2.060 (0.93) 3915 (270) 652 (45) 2235 (154) 370 (26)
21/2 2.625 (66.68) 2.621 (66.57) 2.627 (66.73) 0.095 (2.41) 2,930 (1.33) 3575 (246) 597 (41) N/A N/A 338 (23)
---_.- f---.
3 3.125 (79.38) 3.121 (79,27) 3.127 (79,43) 0.109 (2.77) 4.000 (1.81) 3450 (238) 578 (40) N/A N/A 328 (23)
31/2 3.625 (9 2 O~L 3.621 (91.97) 3.627 (92.13) 0.120 (3.05) 5.120 (2.32) N/A N/A 549 (38) N/A N/A 311 (21)
-- f--
4 4.125 (104.78) 4.121 (104.67) 4,127 (10483) 0.134 (3.40) 6.510 (2.95) 3415 (235) 540 (37) N/A N1A 306 (21)
5 5,125 (130.18) 5.121 (130.07) 5.127 (130.23) 0.160 (4.06) 9.670 (4.39) 3585 (247) 517 (36) N/A N/A 293 (20)
6 6.125 (155.58) 6.121 (155.47) 6.127 (155,63) 0.192 (4.88) 13.900 (6.30) 3425 (236) 520 (36) N/A N1A 295 (20)
~-
8 8.125 (206.38) 8.119 (206.22) 8.127 (206.43) 0.271 (6.88) 25.900 (11.75) 3635 (251) 553 (38) N/A N/A 314 (22)
--
10 10.125 (257.18) 10.119 (257.02) 10.127 (257.23) 0.338 (8.59) 40.300 (18.28) N/A N/A 553 (38) N/A N/A 314 (22)
-~--
12 12.125 (307.98) 12.119 (307.82) 12.127 (308.03) 0.405 (10.29) 57.800 (26.22) N/A N/A 555 (38) N/A N/A 314 (22)
-
Note: Information and data contained in these charts, as taken from ASTM Specifications B BB.
Rated Internal pressure for copper water tube based on the strength of the tube alone and
applicable to systems using suitable mechanical joints.
. Based on actual laboratory test data provided by Copper Development Association. Inc.
'Based upon 150"F (65.6"C) with an allowable stress of 9500 psi (668 kPa).
'Based upon 150"F (65.6"C) with an allowable stress of 5100 psi (359 kPa).
U.S. customary units in this document are the standard; the metric units are provided
for reference only. The values stated in each system are not exact equivalents.
'NIB~
~ ~ NIBCO INe. World Headquarters. 1516 MIddlebury St.. Elkhart, IN 46516-4714 U,S.A.. www.nibco.com
Engineering Data
Copper Water Tube continued
Tube Type
Type K
/
Type L
Type M
-
DWIJ
ACR
OXY
MED
OXY/MED
OXY/ACR
ACR/MED
Type G
Domestic Water Service Distribution
Fire Protection
Solar
Fuel/F uel Oil
HVAC
Snow Melting
ASTM B 306 Drain
Waste
Vent
Color Code
Green
Standard
ASTM B 88
Blue
ASTM B 88
Red
ASTM B 88
Yellow
Blue
ASTM B 280
Type K
Green
ASTM B 819
Type L
Blue
Yellow
ASTM B 837
, Available as special order only.
Application
Domestic Water Service Distribution
Fire Protection
Solar
Fuel/Fuel Oil
HVAC
Snow Melting
Domestic Water Service Distribution
Fire Protection
Solar
FuellFuel Oil
Natural Gas
Liquified Petroleum (LP) Gas
HVAC
Snow Melting
HVAC
Solar
Air Conditioning
Refrigeration
Natural Gas
Liquified Petroleum (LP) Gas
Medical Gas
Natural Gas
Liquified Petroleum (LP) Gas
20 ft. (8.1m)
_~l!..!!.:.i5~~L
12 ft. (3.7m)
60 ft. (18.3m)
100 ft. (30.5m)
60 ft. (18.3m)
________40 ft. (12.2~L
45 ft. (13.7m)
20ft. (6.1m)
18ft. (5.5m)
Commercially Available Lengths
Nominal or Standard Sizes Drawn
Straight Lengths: 'I.-inch to 8-inch 20 ft. (8.1m)
~~~!~~~__~~!.tJ~5m)
12-inch 12 ft. (3.7m)
'I.-inch to 1-inch
Coils:
l'I.-inch & l'h-inch
2-inch
Straight Lengths: 'I.-inch to lO-inch
12-inch
20 ft.(6.1m)
18 ft. (5.5m)
Annealed
60 ft. (18.3m)
1Q~~j30.~~
60 ft. (18.3m)
40 ft. (12.2m)
45 ft. (13.7m)
N/A
N/A
-_._-------_.~.._._- ~-_._- _._~---
Coils:
'I.-inch to l-inch
20 ft. (6.1 m)'
Coils:
'/a-inch to P/B-inch
50 ft. (15.3m)'
------.----.--. ~._._.__._._--_.-
2~_.!~_~:~L ~~_
--.:'3-.!.t.(3.7m)'
20 ft. (6.1 m)'
60 ft. (18.3m)'
100 ft. (30.5m)'
1'/.-inch & 1'h-inch
2-inch
Straight Lengths: 'I.-inch to 12-inch
20 ft. (6.1m)
Straight Lengths: l'I.-inch to 8-inch
20 ft. (6.1m)
U.S. customary units in this document are the standard; the metric units are provided
for reference only. The values stated in each system are not exact equivalents.
Straight Lengths: 'I.-inch to 4'/B-inch
20 ft. (6.1m)
"NIBCD~
~ ~ NIBCO INC. World Headquarters _ 1516 Middlebury St. - Elkhart, IN 465]6-4714 U.S.A. - JVJVw.nibco.com
Straight Lengths: 1 I.-inch to 8-inch
Straight Lengths: '/B-inch to 1'/B-inch
12 ft. fl:!!.'ll
20 ft. (6.1 m)
Coils:
'I,-inch to ' IB- inch
.
COUPLINGS
~..
For Connecting Asbestos Cement
or Ductile Iron to Plastic or Cast
Iron and Plastic or Cast Iron
to Plastic or Cast Iron
PCX 51 / Asbestos Cement or
Ductile Iron to Plastic or Cast Iron
Sales# Pipe Size A B e
pex 51-44 4' x 4" 4.80 4.45 3.90
pex 51-64 6' x 4' 7.05 4.45 5.75
pex 51-66 6' x 6' 7.05 6.45 5.75
pex 51-88 8" x 8' 9.20 8.60 6.50
pex 51-1010 10" x 10' 11.1510.65 6.00
pex 51-1212 12" x 12' 13.2512.65 6.00
PCX 56/ Plastic or
Cast Iron to Plastic or Cast Iron
Sales# Pipe Size A B e
pex 56-125 1.25' x 1.25" 1.70 1.70 3.40
pex 56- 150/125 1.5" x 1.25" 1.95 1.70 3.40
pex 56-150 1 5" x 15' 1.95 1.95 3.40
pex 56-215 2"x IS 2.45 1.95 3.40
pex 56-22 2" x 2" 2.45 2.45 3.40
pex 56-32 3" x 2" 3.45 2.45 395
pex 56-33 3" x 3" 345 345 3.95
pex 56-42 4' x 2' 4.45 2.45 4.20
pex 56-43 4" x 3" 4.45 3.45 3.95
pex 56-44 4.' x 4" 4.45 4.45 4.20
pex 56-54 5" x 4" 5.45 4.45 400
pex 56-55 5' x 5' 545 545 400
pex 5664 6" x 4" 6.45 4.45 5.60
pex 56-66 6" x 6" 6.45 6.45 5.70
pex 56-86 8" x 6" 8.60 6.45 6.00
pex 56-88 8' x 8' 8.60 8.60 5.75
pex 56-108 10" x 8" 10.65 8.60 6.50
pex 56-1010 10' x 10" 10.65 10.65 640
pex 56-1210 12' x 10' 12.6510.65 6.50
pex 56-1212 12" x 12' 12.6512.65 8.00
pex 56-1515 15" x 15' 15.45 15.45 900
pex 56-1818 18" x 18' 18.9018.9010.00
pex 56-2121 21' x 21' 22.2522.251200
pex 56-2424 24' x 24' 25.0025.0014.00
f--- B ---l
\ f---- B -----i
c DI
1
f---- A -----4 f---- A -----l
"''''@fI)T:J:s
UNIVERSAL PIPE CONNECTORS (\j)
Constructed of flexible, durable PVC, Uniseal's PIPECONX
couplings are the light-weight, economical way to repair or insert
plastic, asbestos cement, ductile iron, or cast iron pipe, They have
been tested and found superior in flexibility and strength to any
other coupling on the market today.
PIPECONX couplings work on all low-pressure plumbing pipe, and
meet all standard requirements of the plumbing industry codes. The
simple design and stainless banding assure professional results in
minutes, with no special tools required. Once installed, PIPECONX
couplings are leakproof, chemical resistant, impervious to roots, and
unaffected by soil conditions.
Made in the United States of America ~
JlidlIIISEAL
Manufactured by Uniseal
P.O. Box 6864, 1800 W. Maryland Street, Evansville, Indiana 47712
1-800-443-9081 FAX 812-429-1831
.
COUPLINGS
r-
For Connecting Clay to Clay, Clay to
Plastic or Cast Iron and Concrete
to Concrete Pipes
PCX 01/ Clay to Clay
Sales# Pipe Size A B e
pex 01-44 4' x 4' 5.35 5.35 3.90
pex 01-64 6' x 4' 7.55 5.35 575
pex 01-66 6' x 6" 7.55 7.55 575
pex 01-88 8" x 8" 9.80 9.80 7.00
pex 01-1010 10" x 10' 12.1012.10 675
PCX 02 / Clay to Plastic or Cast Iron
Sales# Pipe Size A B e
pex 02-43 4' x 3" 535 3.45 4.00
pex 02-44 4' x 4' 5.35 4.45 3.90
pex 02-46 4' x 6" 5.35 6.45 6.00
pex 02-64 6' x 4" 7.55 4.45 575
pex 02-66 6' x 6" 7.55 6.45 5.70
pex 02-86 8" x 6' 9.80 6.45 600
pex 02-88 8" x 8' 9.80 860 650
pex 02-1010 10' x 10' 12.1010.65 6.70
pex 02-1212 12" x 12" 145512.65 800
pex 02-1515 15" x 15" 1800 15.45 900
pex 02-1818 18" x 18" 21.5018.9010.00
PCX 04 / Concrete to Concrete
Sales#
Pipe Size A
B e
pex 04-44
4" x 4"
545 545 400
PCX 06/ Concrete to Plastic or Cast Iron
Sales# Pipe Size A B e
pex 06-44 4' x 4" 5.75 445 4.00
pex 06-66 6" x 6" 7.85 645 6.00
pex 06-88 8" x 8" 10.25 8.60 6.50
pex 06-1010 10" x 10" 12.60 10.60 600
pex 06-1212 12" x 12" 1540 12.60 6.00
~ B--I
1 ~B~
C F9T
1 ~l
I---- A -----l f- A--I
PIP.@(2)1]};s
<ll>
UNIVERSAL PIPE CONNECTORS
Constructed of flexible, durable PVC, Uniseal's PIPECONX
couplings are the light-weight, economical way to repair or insert
clay, plastic, concrete, or cast iron pipe. They have been tested and
found superior in flexibility and strength to any other coupling on the
market today,
PIPECONX couplings work on all low-pressure plumbing pipe, and
meet all standard requirements of the plumbing industry codes, The
simple design and stainless banding assure professional results in
minutes, with no special tools required, Once installed, PIPECONX
couplings are leakproof, chemical resistant, impervious to roots, and
unaffected by soil conditions.
Made in the United States of America ~
JifffUNISEII/,
Manufactured by Uniseal
P.O, Box 6864,1800 W, Maryland Street, Evansville, Indiana 47712
1-800-443-9081 FAX 812-429-1831
Ma~ 20 2004 2:53PM
8172444819
p.2
AP_X Model 821 '
'rl.miltic R*l'ONtllatlvt PIVeml"' M.rlC'~II' and
I
OtNCRALDtGORIf''f',ON
. 1'14., "_I. uUI"lll 4' In ACe: jtlllutlc .".n allod wilhllllahlly adhlr.nt DO\1ln~ con'Ipoun" ThR an,,11
. eontain' on. ~r two gIllS co""ed pf'iHmatkl rtlrore",cU.". 'Ietl I' rA~j"d " re1lac:1lll1ht hm A
: llnClI. ", 1'I1"1Vt'\ltr rtl rllnnnn'"
DETAILED tPI!CIr:ICATION$
1. DESIGN ANO FAElfllICAT'ON
a, Olmonl)OJ'l11 D.tall'
o...e:r,1I Cime,.,iOn,
0,751"1
Glgp. g' R.neaUng F,,).
Aralll of ~ol\ Rellecthlll Fla.
10.18 am xi 0.18 em... '.1111:m t- il'l)(" in lie
3t d..," to bII_ .
21.0 I<<IV'" ll.ntimtt.~ (325 squar. IlIehtD.1
b. M.ttrl.1 .
The aMllla mOlded otm.tnyl m.'hRfY\'. contarmlnlllo ASTM O"W arade B.
c. Suttic.
Thin un~mplltid 01"0 Ie bgMi.d ,~UI' prltm.llD reb'lIf1fl.CltWe .eel '0 proVl~' G 1\
axu'MellY hard d~Ulbkl ,bra'lon ruiltlfluulfec.e. Tile .r.. Dlly.r.d b!l'th. gltt. i. not
It.. than 18.35 'quarf' ""IImII,.r. (3.00 Iqual'it Inch..) ,.h. Clut.r IUrf_Utl of Ut, tn.B
" .m06th nc:.pl 'or p Jrpo... 9f Identiftoltlon.
The ba'. Ollne m.tklE.r ill FilM fl'Clm 01011 Ind IllbllllncliIl ~h.l ""~ redwe ita bond lc
ll.dlltllvll.
oPtlC~ l\I!QUIREMENT$
" : DEFINITIONS
. Horllunlal o",,.nl:l an\111 Ihlll m..n tM Inalt In thtllDrla,"t.1 pllneln\ween tl'll dlrlllf.410n of
I ll\cltJlInt Ustd And thl M,mel t~, ttllllct.ding 'D9t or ,,,. m.rk6t.
O\l.al ,..\i\lll D'I)II~ .1.al1 MI'" "" IiI\lIM it tklll "a....' .,lY...en tho Illumination milt: ~nlJ tt10
, cbaatvalloM Ixll.
Co,molon\ Of l.umlnoul I"tenalt)' lOlL) ,lwll m.in th. "110 of thelumlnou," Inttnlity or Ih
r.&ror.n.r:tor In th. 'dlr.ctlon 01' oll'trllllllEln to 'hI mumlnl~ ftt 'he n;tmrllllll"tm un I plenl .
i perpendIcular 10 ttle dlredloll "1 tM Il'ClClont light. '01 ma~,.., elL It cxpr....d In mllUClInd.,u
( plllr InCld.nt lUX (mcd/llll. Tile Iqulv.I.nt Englllh term 'I 8peclflr: IntenJllly (Sll expre..., In
: lIlIIndhll per r031 "Indle (oli'lt t~).
2. OPTICAl. PERFOAMANCIii
20 Il'ItrICt'. fram elleh lot or 'C,DOC Dr leQ Ire ..1.e~lI.t ranc.tom for eo.mc,I"t of lumlnllU&
. Intel'lJ.1ty chick, Spoclfic Inlen k~y '8 m...ur." It. 30,& m \' 00 fl.') tell dllitance, .paclng
. p.t.vnn aoyret clnt.r 'nd r.c'tp'or ot"t.. II 5, n em (2.' Inche'), r.;.plor dilmallilr 1I11d."urCIJ
Ma~ 20 2004 2:53PM
8172444819
,lIllmeter .r. 8.oh :z.~ om (1-']lnch), Olhtrtltt IIiltln;,..' 16.2 m (60 f.el) .nlt Be",. ITIII)' bl
\/". llr9VI~,1t 'hit \ht .naullr .Pllt"" rtaulremtnll"t mlt (811 A8TM IICa. MII'lInno
F"h010metrlc: eh.rlCt.~I.tlCI 0' pl'lotoreneclDrs,) 10% oft.ltl4 marke" mIKt meet or elC..Cl the
requirements an tn. 'i:lIlOINl"~ t.bl, or Ih. lot " rejected.
"'Klile lnla"liil'j (c../ftl .
. Wh.'~"" - "i.'6 --.
Vellow: I.a
ft,lI: 0.111
0,..,,: 1 II
lIIu,: Q ;II
Wiii~'-' -, . (,""".
V.Uu...: 0.'
".IIf: U
al'."; 014
II.... G.11
u 0
.:
'I'tIIow:
IW:
D..."I
11\1.:
~.:
v,aeM
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0,.....
h.t L,....'.au.
,lI,.JiIItI",,)
2n
197
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11
17
u
Sf
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u 10
COLOR
,toto, oonforrni to the Golor r.quhmlnt. ~ MITM 0-4280. Thlt tlmt method i. prDvldlllclln .ABTM
:"2IO,.hould It b. r.qlollnld.
P"yal(;lAL PROPERTIES
1. IPLEXU~L 8TRENGTH "!!!Qlll!tI!MtNTS
!Mllr1clHer condi~oneCl 10 23dV .,. 'ad" C (13 I:Ig -/+ ~,&da F) il\.1I IUpport. 10 ad of 90S k'g l2000
~.,),
2, ~E8ISTANCI! to LI!!NI!l CRACKING
....rnpllng: A random umpll or mertelll' to proYldI '0 lenltl 'Dr each Ie.' (20 ttl!.l)lh'lI ~.
~'ltctU 1'1)1'1\ ..C~ lOt.
~mp.ct T ..lInlil: 00 I'Idltlonh mlrklt'_ In . ClOnVtclion o.,en .t 54dg C (130dg F) for one hour.
tt th t Ih1l14er on , t..el fb(tUfli M.lgned to hOld thl ,e"'tUng flOll RlIrlZ'oflleJ nd aet th, tb(\\Ir.
n. Ntlili ,urfec. "'011 .1 . conllrtt* n~Qr. \M'l1l8" the .1ev1'.1i tempi&ralutG, Impact the
t.n_t,.,. "41 _1 .1I~rwin8 . 1t(1 trn (0.42 lb.) dllrt ~'" with. 0.1l4 ~ co 2tl In) r8dlul Iphel1C111
~..ct to IIrop 45.7 am t18 Ifl,1 ~41rD.ndlcull'~ QRIO tl'l. IlBnt", af Ihll M"~"'lvp W!'!ltl!', Cr.eb In
',,\I mlllllNft AMIl "n ulIlI"lnlb ItIIlllrllhl1'!III1l'llMWilllnr'" Tha,. Ihlll NIl no. mNt.l trlL\ft Nio
II1J;.J lftaJ\.lwllwllt UI.llft fl41r II ,,, PI! Ill) In"'f" ."1111 nR nr,HI0111 erlen .)(flndlng to1nO
~.llJr HI .Ihll' ulClh.
p.3
II
Ma~ 20 2004 2:53PM
8172444818
,Tltr1ler,'ure CyQllnl $\lbllCt "1'rl~1.1 t~ level., ofSOcfa C (1.0dD F) Jotfout 1'I0Utl fQlIoW~ by
17~, C (20dg ", for four nDIll'l. 'ThlT' .h.U bl"o crIlCklnll Dr dal,mln11loil lollowing Lt'III1VIMhllw
c~cllng.
Tel.'SMI,. In eilher tPl' imp"':\ or '_""Titu" C1~il'lll.ll. lr la~ (0 1."...., D' tn_ t..' ~a"'plt.
m,.t tna Ibova r.qulrem&n!., lhe lat 1);,11 b, I;Clp'.tM.. FlllUre 1>>1:1 lenl.s or1ht ,llIlipl, .htll
Inn r11ltn fl"lt rnjnrtlnn nl tho lilt "111mR nf1.n,., rhl" "Irlnll,'.' rtllmnla n1 1n IMUlnnl1
i It,... ", F.nul't gf ",,,,r. Illa" ~ I,nl of \111 rl18mpt. Illalf bIi c:.u.. far reJ,ctlon 0' In.l~l
3. !BONO $TRENGTH TEST
.8. r1d bleal .nd or 6.1 em (2 in.;' di.""lll by 5.1 em (2.25 11'1.) long at.., t." plugt with .1hr..dtd
thole I,.. lke otl'wr ,nd. Condltlun lIt,t plug.. p,wmtnt ",""Irt, and lpeolfl.c1 _an_tlv,.t 23d1l
1"1_ :iZdg C {T3cIg.'.S ft dp fJ tel, allli.lt4 "D\II. bltor.ilI~lnll. MIX Ihe IpeClfle4 adhellVlI IIntll
"111 nildurt.hoWi nD, atre._I. Pile. eethe.lvt 1m th, OInt., of1h, bo\tQm 1""'-011 af1he 1TI.,lc..ril
iaM $f1r..d II.y.r QII.n.l~e on the 1.1'ld~.t1td "u~~1i aftn. \.,t plu,. PrllSl p1uV ftfllll, In
rUle Ottnmr of the Mlrker with 8 twlltlng mollan. WIth .'..ql,llr.d tnd tool remove .,,~ Ildh",rWIi
jWhlch .)(1tud81 fmm (Ihder1ttw phJg Al'ltIr24,hQuf'uu" It ~~9 .J. 2el; C (1Sda ,'.3.& dg ')
Im..,.He bond str."glh using. 'e"lll. lUUlI1I """~hIM lICl,justtd to travelst 0.0 em (0.2 in 11'"
:rnlnutll. T.., Ihdur. ....11 bl dll\;t1.d 10 prallldt ul\lfOfm 10ld dlltrlbutlon. Bond ,.t'''"sth 1.11
~",," a5 1 kg/em" (500 Pll) ..h,1I bt ClOl'ililcl.tld a N1l1Ur..
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E-BOND 1240/1241
EPOXY STANDARD SET
ADHESIVE
~~ "or "'acement of R..i..d Traffic "arle.,..
",," On Aspha't .And Concret SurlaCfts
DISCRIPT10N
E-BONO 1240(1241 Is a 100'Y. rtillQlIVt epOllY adhesl'i't 01 a no n.$ao
consistCflcy. SImple mlXlnQ ratIO ot 1:1 tly volume. Component A II
plgmllln"d WhKl, Oomponlllnt B Is pigmentot:l black. When correctly
mll<ed arKi blinded provides It Ul\tform grey COlOr,
PWt8.0"," P FlO_.RnC,
Color (M~ecf)
\f)lco.ly (Mlle8d)
Gel lIme
Grey
Gel
7.13 mInutes
BOND I'TRlttGTH ,.ea CONCRETE
MMlmum time. mlnutGG to resCh 200 pili @ 77- F. 1 aD minules (2 hours)
Slnnt Shear Slronglh. (a) 2-4 hra.. 71" fl. 2000 pll mlntmum
(b) 24 hi'll. @ 77- F.,
PluS Water Seak 1600 pal mInImum
SU"'AC~ PREPARATION
... All tlpplle~l1ona &hClUIO be matte on a Glean dry SUrf_OR tha. ia tr.. of dlrt. du.\, greaae. an Dr al'\y IOr$lgn material
that ~ould provent the (jropaf bond (If lh~ adh88111.1o lhe IIIJrlacCl. The surfacI ~houlci be ~ru~Ll"llllr SCUM and
a0ClJI'O. For bost r~ILJIUl i\ (.recommended U'IB surfaoe btUghlly IAndblaliltld blllQr~ llppllcaUon of the .l.dMslv8.
2. N GW J\sp h.:llt Sur1acn . e. DON 0 \ 2 40J12.H bor1d$ we 1\ to weatharfild I$phalt sUrface,. 1\ IUQcomme ndad on new
fl&phnll $Urf/:lCEls. Q ligh\ sandbtosting bo ub1ized 10 rlmcve any 011 CClntamlnants .rom the IIggregate. It Is rtoom-
rnonCJOd 'hat the usor 'e1l1 the psl1ormal'lall 01 'hll adhesllle prlQ' to larg& sCala lpplleaUona,
3. Now Conorola Surfa,\;;"S . I\H curing agena should be rt:!mov.,tf by 'lndblaatlng b.fDrlill sppllcatlon Df .dhn\l#IlS.
MIXINQ AND APPLlCATION 0' AOHRSIVIi
E.AOND '24M 241 epQllY Sl,ndllltd Sel Marklr Ml1eslve Is avcUable in ~land4rd diameter clulklng tubes. Thele
o,,"ulklng,ubcs, ~ory ot\SUy.lillnl.o eonyentlol1al hair oarrel ri'ltl;h,t typ, caull<lng gun;.
E.~ONO 124Q Con'lflQnliJnl A EpOllY RHlrI cama. wllh a black lali !.Sond '1:1.4 1 C~m,:::oMnt B EPlillCV H lr.~t:n.t
CO!'l'\o!i1 wllh tl rad l..\bul.
'Ihe rilcol'I'rmmdud proocdurQ Is to cut tM tIp al tho area C1llhe lull dllme1er 01 the Up. Plllce approldfl'la\t)\y 1 'I 10
1114" or bOlh COl11ronontl en the P!Cp~i'\y propared lurfilCt.ln warmntwtaiher it fAquiru approx1malGlv 2 Tu,ll PUllS
of lho handles 10t both Oomponents.ln COCI&fW'I\her, II nQrmal'y rsqulres approximately 2'12 pulla 01 the hl!lndle.
Jlll\ce both bends 01 i1dhc,ivo BldO by slQa lothallf1oy ara Ihe lama tonglh.
U:l1l il f>lrono alurdy putty krll.t, end IhorolJgtlly blend and TnlJf. \tIC IIdheaiv". take e~lra precaution! to InalJf:l:1 any
oompoFlOnt A. (Epooxy resin) lhnl W3S laytn~ on tns 8utfacD Is lhorQughtv mlxod with II'!; ~ardi!ne.r. Take the'same
prOCl\1I110ns 10 Insul'O r:\ny COf\'l~'lO"enl e (F.J)OIIY Hnrdcn~t) thlllwl8laylng on tke lIur1ac9ls thoroughly rTlhrtd will'lltle
rQch\.
~t1~~~* ~.~~.. .......
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Aftnr lhQrouonly mbdng, Iprud!o desired thlcknelGt place t~e ~Ir In 'he edhesive uslnu 8uf11el$nt preHUfll to
".suro a viSible b,ad 0. adhesive afClund I". ",...!me'er of th. mar\(fK. e~_IV8 .poKY In tne front Df 'he '1IkI*'(t)
should be straped .,Ide. ~cea!lve I'rnsurs on mal1<!!r. mllY (uult In lnlutfld,m adhesi\l'e 1'f'ft1alnlng under thlt
mlltktr.
. .
Proloct \1'0 IIrea from tra.t11o etC'l urnll ,hI! adht.slv,lll8t. NOlf1t DO NOT eTEP ON MARKERS AfTeR PI,AOEMI;NT
Oft THE AOHEiSIVE. SIMPI.G ~"NO PReSSURE IS ALL THAT IS NEEDED TO ASSURE ADEQUATE! peRFORM-
ANoe.
'f..IltDATUM LIMITATIONS
The t\otf\gQ 01 epoxy ooml3OlJnd$ 19lmpoftlnt. wl'\G1n the temperature oi 8lther component'. under $0 1I80ro.1 'F.
the vlsQoalty of \hlll prod\lctl willln~c1\lIn .ubltBntlan~ rnak'n~ U moll dlflicull to 8xlNdt fr~m caulking tubet .,..:no
pl'Operly blond. The reactIon of 'he eUf8 1& alowed aubstantllUy.
At rll~hll:r temperalure& In QKCe,1 0190 dL!:gre88 F. the producll. .t.ny mbced but 1M wO~lng tlm. I, reduced wlltl
resulting faster lot an 1M tolld.
The fQllawing guide Iii balled on alCll1lP8ratLlre ratio at both road sur1ace a"~ epo.Y Jdhislve . Should the ro ac:l surface
be at a lrJwer 'empOfl:\lUre 'her'! that of the adhesllle tnen IdjuSlmenllar Soot lim~ MU,I be made.
T'l"I1PA F.
.Jet Tlm. {hrsJ
11. to 1'2
1;210314
, hrT to 1 \12 hl'J.
, "2 to a 1/. h{ll,
:5 ta 4 hrSi
4 \0 S hrl.
a 10 7 hr..
110
100
90
80
70
60
50
JlI4CKAGING
CAse e 20 oz. Tube Kit, {G tubes A . 6 tubes S,
CASf; 2 Gallon Unll (1 Gal, A -1 gal. B)
, 0 Gallon Unit (5 gal. A- 5 0211. B)
APPROXIMATE welGMT
,. Ibs.
27 IbI.
128 lb..
HO'l'111 DO not apply wilen me rood 8ut1ace or alr'.mp.~u,s Is belOw 50. F. Onl~ .'Pply WI'Ieft 1M road BlIf1aC~end
air 1empor,,\U,.a 1$ aboVil SOot F. and Is anticipated thlt ~, will remaIn Ilbov. GOD f. lot lh, tollowtng 14 hour Iltter ap'
plloatlon. When applylng.I coclar lemporalure1 pr&ConditiDn mater'al to IIpproxlma.lely 77. F. prIor to appllaa\lon.
WAItNlNGc OANG1!11ll OOl'l1alns alkaline amlnll8; slrang l.nr.1I11.1lt'. N1AY CAUSE BEV!.ft! BUF.lN8ar.n.r;~r..ponl' rllngln;
from 1;11 mild Wk611Zil\g to a .,verll, oclhma!la 'VPCl a!tack. AVoid conlac1. wlth'kln and 'V". In Cat of contld wit" Ikin.ll1'1rnldiai.IV
will" wIth llOllp and flLlztl with pl~n'V 01 wate'i for 4ylll. Ilua" wilh \'<l.'lr l"d o~I.ln Immldlat811'1tdlcal attw.tlon. gO NOT TAK!
INTE.RN,'LLY. AVOID INHALATION OF VAPOR, USlt 'IIi1h adequate W1n1i1atiOl'l, relTlClV. CQJlt~rni"lt.d 0I09llng al'ld WIl,h
\hfOUQhly borON t1J'''l5iog. Di~card CGMllmitl.'.o lnlllOS. S.P.I. allllli'icallon "".WEAR PAOTE!ClIVl! DLOTHING,GOGGI,U,
AND 8ARRlF-R CREAM ON.U. IX"OS![) SION.
OI$CtJ\IMf,R OF WAR~^NTIES N~n lIMIT.ATION Qf' l~IUTl': [,BONO tpOXIU. INC. ("leUQr"j llICftlntl its prarlUC;11 fa be f"eol dtl~Clt In mtlterlil oll\i
"cllklnlln~ltl~ r~r" period. Of DNE (1J YEAR from I~. elm III purth~.. \Ind.r Ihls W'fralll~ 1M IImltltiQn C1f.haD~I\'i, E.Bond will ptOl/l4a, ~ no CI~I90.
plaUl.lr:l am COnlttln&f! 10 repl.'lCO Dny pnld~t Ilrowd tD bo dlfecliw whl1\ applil!d In ~lltdBnu Will'. [.Blnd'. wrI~~ mslrvctlonllnt D~licailon.
I'ICtllT'1lnCMlld b)' t.811l\d 01 s\\lt,hll) JOf tM: prud lid. t.8Drld'$llbllcJoluin ~r'\I~d~t,11 nmlttd aalQ1J to ,~h rcplactmOnl anll is 5llb~lGllD I'Gl:Dlpt by E>!olld
01 DINIIIlr:n 11oU~O ~f allY aIlO\J$IIIl~Pel:l, Ill't,nnptly lIfl:er dillt:llVl!l'1lh~rt:Of.withjn till! \IIarrJIII'J p~nlld. Ab&ti'tt of SIlO" nolie, 11'1 wrltill9 dutif\fllha \Yltl'llIty
P1lt'IUQ corv;!IILl\Gft a I&'Qival' at all CI.IUT\S With ,upect ltlluch produQI. Thll 'ilftrrlnly uclulfsa dl!CaloratiQn Of chan~ In VISUII1pPIUlntt of thl produ~
UUI Ie UiQ UCCUffiulllliono/ Br tlfOl1klng 01 dl.r1 or Dlhr:r aIr bamt 'n~w(lIs dtjlo&lIed on 1I111urfac. from Ulo almllSphar.. E.Baml don not wattoni Ihq
colorl;\Stllf'~ of Mrt J1rQlIIl~1 'I"IC$~ ~pGclflCn~ Il~tod vlillrwl.,e. 8dar. 'DllllCilllQI\ tillS,.", shall d~mrrnlnl: tho 1\lIhblllty al t1~a ~rodu~' 1u' tha inle/ldlld
\lU lln~ IIL/yor ftl\;l/IlIQS Ill! fl,ll~ llrlU lI1\blli\ltl 'lfll11I&6&1ler III "~"lIl1r.lion \hut\:WJtIl. THI5 W~ltltAtlTY IS M.\DE If{ LIEU OF ANY ANI) ALL OlHfR
WMWNT1ES, txPR~s.a OR IMPLIED, INCLUOINQ Till WARRANTIES Of M(RCHAtfTABllITV ANDIOR FITNESS F~ II PAATlCULlIR PI.l~POSE WtllCH
ARe 'IEflf.~V DISCU,IMED, ,r IS UNllE.RSTOOO AKO ftCREED Tl1AT BUYER'S StilE REMEI)'{, AND THtR[FORE $ElLtR'& U,lP,ILlIV. wHE.Tlltn 'N
COI'HRAC1'. 101\", WAR~AlilY IN NEQLIG!NCE. OR C)~~RW1SE SHALL aE llMITEb TO l)i[ mURN OF lliE PU~CHASi. PftIC~ PA.II) BV PU~CH~~ OR
RI\Pl"ClMEHY O\l ANY DUf(C fivE Ot)OOS SOlD BV S€LLE~ AND UNDER N~ el~UMSTAtlCES SHALL in LU a~ LIAbLE fOIt SPr.C1AL. INCIOt:fmJ.,
!Nf)II{~C r O~ CONStQljf.NTlA~ brlMI\(lES. THE PAle1- STAU!) FOR lit[ GOOOS IS ^ OONS10EnATtON IHUMITltjQ smER'S \.IMllIl'V, TM '.U\\! Dr
IN! t)lir~\rr:~ph IMy ~~I b~ crnllf n10dJlI~~, Tl{ERE ME NO WMMNTIES WHICH EXTEND BEYOND THi FI\CE ~EREOF,