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SS9901-SY001116WASTEWATER FLOW EVALUATION DEFOREST WASTEWATER LIFT STATION AND FORCE MAIN IMPROVEMENTS For CITY OF COPPELL DEPARTMENT OF ENGINEERING & PUBLIC WORKS TCB JOB NO. 15-30041-001 Prepared by Turner Collie(._~Braden inc. NOVEMBER 2000 Turner CollieF. Braden Inc. Engineers - Planners · Project Managers 17300 Dallas Parkway Suite 1010 Dallas, Texas 75248 972 735-3000 Fax 972 735-300] November 16, 2000 Mr. Kenneth M. Griffin, P.E. Director of Engineering and Public Works City of Coppell 255 Parkway Boulevard P.O. Box 478 Coppell, Texas 75019-4409 Re: DeForest Wastewater Lift Station and Force Main Improvements Wastewater Flow Evaluation Dear Mr. Griffin: This Wastewater Flow Evaluation summarizes our investigations for the existing and estimated flows in the Year 2020 for the DeForest Wastewater Lift Station. We are available to meet with you to discuss our findings during your review of this evaluation. Thank you for the assistance provided by you and the members of the public works staff in performing this investigation and Sincerely, N~a nZ~E ~b~ c [ e~a'n ,~e~ Project Engineer Ted B. Sugg, PTET. Project Manager NEM Engineering Excellence for Over One-Half Century WASTEWATER FLOW EVALUATION DEFOREST WASTEWATER LIFT STATION AND FORCE MAIN IMPROVEMENTS For CITY OF COPPELL DEPARTMENT OF ENGINEERING & PUBLIC WORKS TCB JOB NO. 15-30041-001 Prepared by Turner Collie~Braden lnc NOVEMBER 2000 TABLE OF CONTENTS EXECUTIVE SUMMARY SECTION I INTRODUCTION General ................................................................................................................................. I - 1 Project Description ............................................................................................................... I - 1 Project Area .......................................................................................................................... I - 1 Project Scope ........................................................................................................................ I - 1 Data Collection .................................................................................................................... I - 2 Design Meeting ................................................................................................................... I - 2 SECTION II EVALUATION Current Wastewater Flows .................................................................................................. II - 1 Existing Pumping Records ................................................................................................. II - 3 Peak Wet Weather Flows ................................................................................................... II - 3 Ultimate Development of Basin ......................................................................................... II- 4 Comparison of Flows ......................................................................................................... II - 6 SECTION III CONCLUSION ....................................................................................................... III - 1 TABLES Table 1 - Summary of Dry Weather Flow Rates ................................................................ II - 1 Table 2 - Existing Dry Weather Flow Rates ....................................................................... II - 2 Table 3 - Ultimate Build-Out Dry Weather Flow Rates ..................................................... II - 4 Table 4 -Comparison of Flow Projections ......................................................................... II - 6 EXHIBIT Exhibit 1 - Location Map Exhibit 2 - Ultimate Build-Out Land Use EXECUTIVE SUMMARY The City of Coppell selected Turner Collie & Braden Inc. (TC&B) to conduct a study to determine the existing wastewater flows received at the DeForest Wastewater Lift Station and to estimate future flows for the year 2020. The DeForest Wastewater Lift Station is located in the northeast quadrant of the City of Coppell off of DeForest Road. The DeForest drainage basin consists of the majority of the north half of the City of Coppell from the City's boundary on the west to Samuel Street on the east. Based on this study, TC&B has determined that the DeForest Wastewater Lift Station currently receives an estimated peak flow of 6.40 MGD, and future peak flows are estimated to reach 13.72 MGD by the year 2020. SECTION I - INTRODUCTION I-1 GENERAL The DeForest Wastewater Lift Station is located in the City of Coppell near the intersection of Samuel Street and DeForest Road, as shown on Exhibit 1. The wastewater lift station was designed and constructed in 1975. The original design peak flow capacity of the lift station is 6.90 MGD. Based on this study, it is estimated that the lift station is currently operating at an average base flow of 1.60 MGD with estimated peak flows of at least 6.40 MGD. The capacity of this lift station should be increased to meet future demands anticipated with the current rate of growth and development in the coramunity. PROJECT DESCRIPTION The City of Coppell Department of Engineering and Public Works selected Turner Collie & Braden Inc. (TC&B) to evaluate the existing flows into the lift station and to determine the ultimate build-out development and associated wastewater flows for the basin. PROJECT AREA / The project area lies entirely within the City'of Coppell. The drainage basin is bounded by the Coppell city limits on the west, Denton Creek on the north, Samuel Street on the east, and Sandy Lake Road on the south, as shown on Exhibit I. PROJECTSCOPE TC&B was contracted to provide the following services for the City: · Prepare an estimate of current wastewater flow based on existing land use. · Compare estimated flow rates with current pumping records provided bY the City. Review peak wet weather flows based on available past rainfall data and wastewater flows. Estimate peaking factors based on rainfall data and lift station pumping records provided by the City. · Estimate flows based on projected full development of the basin, using the peaking factors established above. · Compare year 2020 wastewater flows, ultimate peak flows, and pumping requirements with the 1994 Master Plan projections and TNRCC regulations. · Prepare a task report and review the findings with the City. I-2 DATA COLLECTION Existing land use, utility, and lift station plans were obtained from the City of Coppell Engineering and Public Works Department. These plans provided information about the lift station and sanitary sewer line locations, sizes, and slopes. The "Wastewater Collection System Master Plan" (hereinafter referred to as the 1994 Master Plan), prepared in December 1994 by Rady and Associates, was obtained from the City of Coppell. The 1994 Master Plan summarized existing flows, projected future population, industrial growth, and associated wastewater flows to the year 2014. The 1994 Master Plan also contained land use and utility maps which were used as the basis for this report. Design regulations were obtained from the "Design Criteria for Sewerage Systems, 30 TAC Chapter 217" published March 3, 2000 by the Texas Natural Resources Conservation Commission (TNRCC). Population data was obtained from the "2000 Current Population Estimates" published by the North Central Texas Council of Governments in April 2000. Aerial photographs and zoning information, dated February 1999, were obtained from Landiscor Aerial Information. DESIGN MEETING A meeting was held between the City of Coppell and TC&B on April 28, 2000 to review the existing conditions of the lift station and obtain record drawings of the lift station and force mains. In a separate meeting on May 5, 2000, Doug Newport and Steve James of TC&B met with Kenneth Griffin, Glenn Hallowell, and Chuck Hancock from the City of Coppell to discuss the proposed lift station and force main alternatives. CURRENT WASTEWATER FLOWS Was,~ewater flows were estimated for the DeForest drainage ~,si,,n,,using the method recommended in the Design Criteria for Sewerage Systems, 30 TAC Chapt~ ~ 217", page 18, published March 3, 2000 by the Texas Natural Resources Conservation Commission wastewater flow was established by multiplying the per cai: service area. The average number of people per home used 32,640, the known population of the City of Coppell, by ~ The number of people in the service area was estimated by ITNRCC). The annual average ita flow by the number of people in the .a~his study was established by dividing t0~, the number of billed water meters. aultiplying 2.89, the average number of people per home, by 4,318, the number of dwelling units. The number of dwelling units was estimated from existing maps and verified by field visits. Commemial and Light Industry flows were calculated separately, by multiplying the estimated square feet of each business by the average flow rates for each type of business. The Commemial and Light Industry flows were then added to the total flows for the drainage basin. Existing records were used to establish unit dry weather flow rates for the drainage basin, as shown in Table 1. Table 1: Summary of Dry Weather Flow Rates Use Flow Rate (GPD) Unit of Measure Animal Hospital 600.00 EA Apartment Unit 250.0C EA Bank 0.0'7 SF Car Wash 1250.0C EA Church 0.015 SF Fire Station 1000.0C EA Head Start or Day Care Facility 0.015 SF Homes 300.0C EA Library 0.015 SF Light Industry 0.05 SF Office 0.1 ~2 SF Restaurant 0.9C SF Retail 0.0'7 SF Schools 0.015 SF Service Station 1250.0~2 EA An inventory of the homes, schools, churches, commercial buildings, and light industrial areas within the drainage basin was performed. For commercial and light industry buildings, a unit flow rate per square foot was used to estimate the wastewater flows. The individual flows were summed to obtain an existing base flow of 1.60 MGD for the drainage basin, as shown in Table 2. ) 1 1 1 1 I 1 1 -1 -1 ! 1 1 1 ! '! I 1 II -2 Table 2: Existing Dry Weather Flow Rates Land Use Flow Rate Number of Units by Sheet Map Number* Total Flow Rate Category Unit (GPD/uni0 B2 C2 D2 A3 B3 C3 D3 A4 B4 C4 D4 AS Units (GPD) Animal EA 600.00 I I 2 1,000 Hospital Apartment EA 250.00 738 (73~8 185,000 Unit Bank SF 0.07 20,000 20,000 1,000 Car Wash EA 1,250.00 1 1 1,000 Child Care SF 0.06 80,000 37,500 117,500 7,000 Facility Church SF 0.06 164,300; 38,300 202,600 12,000 Fire EA 1,000.00 1 1 1,000 Station Homes EA 300.00 262 83 504 605 1,106 358 207 341 114 (..3,5'~8~0 1,074,000 Library SF 0.06 27,500 27,~ 2,000 Light SF 0.05 292,400 117,600 1,188,200 37,80~ 171,00~3 1,807,000 90,000 Industry Office SF O. I 0 99,000 40,800 139,800 14,002 Restaurant SF 0.90 18,100 9,800 27,900 25,00C ~,etail SF 0.07 162,400 90,60~ 111,600 364,600 26,00~ Schools SF 0.06 505,000 1,100,00(3 450,000 357,50~ 202,500 2,615,000 157,000 Service EA 1,250.00 2 I 3 4,000 Station TOTAL 1,600,000 * City of Coppell, City-Wide Mapping System - Topographic / Base Map II -3 EXiSTiNG PUMPING RECO~~'~'~ ~~ ~ Existing water pu~were obtained from the City of Coppell. These records established a water use rate of 8 G~..~_~ er capita~i.n_~e_s_e_rvice area. This water use rate was used to establish the estimated wastewater flow rate of 128 GPD per capita. The average water use rate and estimated wastewater flow rates are consistent with flow rates for this region. The flow from the DeForest Wastewater Lift Station is not metered. The wastewater level in the wet well and pump activity at the lift station are monitored and recorded. Dimensions of the wet well are known and were used to establish the volume of the wet well. Daily flow information was provided for April 11, 2000. The time between pump activity was measured to calculate the average flow rate into the lift station of 1.77 MGD. These pumping rates are consistent with the estimated dry weather flow rates established by TC&B in the previous section. The daily flow information for April 11,2000 was also used to estimate the current capacity of the pumps. The average flow rate into the wet well and the time each pump was running were used to calculate the pumping rate out of the wet well. The calculated pumping rates were then checked against the design conditions of the pumps. The estimated pumping rate for Pump No. I was 4,360 GPM. The design flow conditions for Pump No. 1 with a 125 Hp motor and 17-inch impeller is 4,300 GPM at 72 feet of head. The estimated pumping rate for Pump No. 3 was 3,145 GPM. The design flow conditions for Pump No. 3 with a 94 Hp submersible motor and 17-inch impeller is 3,140 GPM at 72 feet &head. The estimated flow rates are close to design flow conditions, so the estimated flow rates are reasonable for this analysis. PEAK WET WEATHER FLOWS The "Design Criteria for Sewerage Systems, 30 TAC Chapter 217", page 18, recommends using a minimum lseaking factor of four applied to estimated dry weather flows to determine peak flows. Peak two-hour flow rates are used as design flows for the lift station and force mains to allow added capacity for fluctuations in daily flow and seasonal flow variations. A 5.1 inch storm event occurred on the evening of April 11, 2000. The flow into the wet well during this event was estimated by multiplying the pumping rate calculated for each pump by the time each pump was running to establish the peak 2-hour flow rate. The estimated peak 2-hour flow rate was 4.60 MGD. This established a known peak event at a factor of 2.88 times the estimated average daily flow rate. This one peak event is not reliable as the basis for determining the peaking factor to be used in designing this lift station. Diurnal peak flows occur in the early morning and early evening hours of the day. A storm event of this magnitude occurring at the same time of day as the peak diurnal flow would be expected to generate a greater peak event. II - 4 The estimated flows of the storm event do support using the TNRCC recommended peak factor of four. The design flow is obtained by multiplying the peak factor of four times the average daily flow of 1.60 MGD. A design flow of 6.40 MGD is estimated for the drainage basin. ULTIMATE DEVELOPMENT OF BASIN The ultimate development of the drainage basin was determined using land use and zoning information provided by the City of Coppell and aerial photographs obtained from Landiscor Aerial Information. The City Planner was contacted for current information on residential development. The City Planner estimated full residential development within the next few years followed by continued growth in commercial and industrial development. Ultimate flows were estimated by multiplying a unit flow rate for each land use area by the total area zoned for that land use. The land use areas were divided into four categories: residential multi- family, residential single family, commercial development, and light industry. Unit flow rates for each land use category were estimated from current land development practices. Land use areas were measured from zoning maps and electronic maps of the drainage basin provided by the City. Table 3 was developed to show the relationship of future development and flow rates in each land use area between the year 2000 and predicted full development in the year 2020. Residential multi-family homes are typically apartment complexes in the City of Coppell. The current housing density of apartment units is 25 dwelling units per acre. Each apartment unit is assumed to have an average flow rate of 250 GPD. A unit flow rate of 6,250 GPD/acre was established for each acre of land zoned for residential multi-family development. The City Planner stated that one apartment complex is currently under construction, and this will complete the construction of multi-family dwellings. Two other parcels are currently zoned for residential multi- family development. Single family homes are being developed on these parcels. The City Planner suggested that we designate these areas as residential single family development to fol'low with the current development of these parcels. The designation of these parcels was changed on maps and the total area used to calculate future wastewater flows for residential multi-family development. Residential single family homes are currently being constructed at a density of three homes per acre. It is assumed that home construction will continue with this density in the undeveloped lots zoned for residential single family homes. Each home is assumed to have an average flow rate of 300 GPD. A unit flow rate of 900 GPD/acre was determined for each acre of land zoned for residential single family development. Commercial development is widely mixed with offices, fast food restaurants, strip malls, gas stations, and various other businesses operating within a concentrated area. An average flow rate was calculated based on the types of businesses and current density of development. TC&B and the City Planner agree that similar development density can be assumed for the undeveloped land. A unit flow rate of 1,500 GPD/acre was determined for each acm of land zoned for commercial development. This rate is consistent with an average unit flow rate calculated for the existing types of businesses. II - 5 Light industry is mixed with various operations and population densities. An average flow rate was developed from the existing density of industry development. A unit flow rate of 725 GPD/acre is equivalent to the current estimated flow rates for the developed areas. Table 3: Ultimate Build-Out Dry Weather Flow Rates Single Family Multi-Family Commercial Light Industrial Total Flow Year Acres Flow Rate Acres Flow Rate Acres Flow Rate Acres Flow Rate (GPD) (GPD) (GPD) (GPD) (GPD) 2000 1193.30 1,073,970 29.52 184,500 169.31 253,965 125.00 90,625 1,603,000 2001 1400.0£ 1,260,000 41.12 257,000 190.00 285,000 175.00 126,875 1,929,000 2002 1600.0C 1,440,000 41.12 257,000 210.00 315,000 225.00 163,125 2,175,000 2003 1800.0C 1,620,000 41.12 257,000 230.00 345,000 375.00 271,875 2,494,000 2004 1918.13 1,726,317 41.12 257,000 250.00 375,000 425.00 308,125 2,666,000 2005 1918.13 1,726,317 41.12 257,00£ 270.00 405,000 475.00 344,375 2,733,000 2006 1918.13 1,726,317 41.12 257,00C 290.00 435,000 525.00 380,625 2,799,000 2007 1918.13 1,726,317 41.12 257,00C 310.00 465,000 575.00 416,875 2,865,000 2008 1918.13 1,726,317 41.12 257,0012 330.00 495,000 625.00 453,125 2,931,000 2009 1918.13 1,726,317 41.12 257,00C 350.00 525,000 675.00 489,375 2,998,000 2010 1918.13 1,726,317 41.12 257,000 367.43 551,145 725.00 525,625 3,060,000 2011 1918.13 1,726,317 41.12 257,00C 367.43 551,145 775.00 561,875 3,096,000 2012 1918.13 1,726,317 41.12 257,000 367.43 551,145 825.00 598,125 3,133,000 2013 1918.13 1,726,317 41.12 257,000 367.43 551,145 875.00 634,375 3,169,0001 2014 1918.13 1,726,317 41.12 257,000 367.43 551,145 925.00 670,625 3,205,00C 2015 1918.13 1,726,317 41.12 257,000 367.43 551,145 975.00 706,875 3,241,00C 2016 1918.13 1,726,317 41.12 257,000 367.43 551,145 1025.00 743,125 3,278,0QC 2017 1918.13 1,726,317 41.12 257,000 367.43 551,145 1075.00 779,375 3,314,00C 2018 1918.13 1,726,317 41.12 257,000 367.43 551,145 1125.0t2 815,625 3,350,00t3 2019 1918.13 1,726,317 41.12 257,000 367.43 551,145 1175.0C 851,875 3,386,000 20201 1918.13 1,726,31~ 41.12 257,000 367.43 551,145 1231.43 892,787 3,427,000 The ultimate base flow is estimated to be 3.43 MGD. This is based on the eventual full development of residential, commercial and industrial land use areas. Ultimate development is estimated for completion in the year 2020. Ultimate development assumes growth to continue at a rate of 600 residential lots, 20 acres of commemial development, and 50 acres of industrial development per year. These rates are consistent with estimates by the City Planner and the current rate of growth in this ama. The recommended peaking factor of four was multiplied times the base flow to determine the design flow. An ultimate build-out design flow of 13.72 MGD is estimated for the DeForest Wastewater Lift Station. II - 6 COMPARISON OF FLOWS The flows estimated in this investigation were compared with the flows presented in the 1994 Master Plan. The two studies targeted different years and used a different method for estimating flows. Therefore, to allow a comparison of the two studies, peak flows and base flows were calculated for each year to present and compare the findings of the two studies, as shown in Table 4. Table 4: Comparison of Flow Projections 1994 Master Plan Year 2000 Year Population Base Flow Peak Peak Flow Population Base Flow Peak Peak Flow (MGD) Factor (MGD) (MGD) Factor (MGD) 1994 9,510 3.14 1.97 6.18 1995 10,180 3.36 1.97 6.62 1996' 10,850 3.58 1.97 7.05 1997 11,520 3.812 1.97 7.49 1998 12,190 4.02 1.97 7.92 1999 12,850 4.24 1.97 8.36 20013 13,520 4.4~ 1.97 8.79 12,480 1.60 4.00 6.40 2001 14,190 4.68 1.97 9.23 15,110 1.93 4.00 7.72 2002 14,860 4.91 1.97 9.66 16,845 2.18 4.00 8.72 2003 15,530 5.13 1.97 lO. lO 18,580 2.49 4.00 9.96 2004 18,700 6.1' 1.97 12.16 19,600 2.67 4.00 10.68 2005 18,700 6.22 1.97 12.24 19,600 2.73 4.00 10.92 2006 18,700 6.26 1.97 12.33 19,600 2.80 4.00 11.212 2007 18,700 6.30 1.97 12.41 19,600 2.87 4.00 11.48 2008 18,700 6.34 1.97 12.50 19,600 2.93 4.00 11.72 2009 18,700 6.39 1.97 12.58 19,600 3.00 4.00 12.012 2010 18,700 6.43 1.97 12.67 19,60t2 3.06 4.00 12.24 2011 18,700 6.47 1.97 12.75 19,6012 3.10 4.00 12.412 2012 18,700 6.52 1.97 12.84 19,6012 3.13 4.00 12.52 2013 18,700 6.5{ 1.97 12.92 ' 19,6012 3.17 4.00 12.68 2014 18,700 6.60 1.97 13.32 19,6012 3.21 4.0£ 12.84 2015 18,700 6.65 1.97 13.32 19,60t3 3.24 4.0¢ 12.96 2016 18,700 6.69 1.97 13.32: 19,6013 3.28 4.0£ 13.12 2017 18,700 6.73 1.97 13.32 19,6013 3.31 4.0t2 13.24 2018 18,700 6.77 1.97 13.32 19,6013 3.35 4.012 13.413 2019 18,700 6.82 1.97 13.32 19,6013 3.39 4.012 13.56 2020 18,700 6.76 1.97 13.32 19,600 3.43 4.012 13.72 II - ? The two studies were performed using different methodology and therefore, produced different results. The two methods used different primary assumptions for conducting the wastewater flow studies. The method used to derive the base flows for the 1994 Master Plan assumed an average daily flow for residential use of 117 GPD per capita. Commercial and industrial flows were assumed to contribute to more than 50 percent of the wastewater flows for a combined unit dry weather flow rate of 330 GPD per capita. For this study, a combined unit flow rate for residential and commercial use of 128 GPD per capita was established from existing water usage rates. In addition, commercial and industrial development was verified to be less than 30 percent complete at this time from maps, field visits, and information provided by the City Planner. The peak factor used for the 1994 Master Plan was approximately two. This peak factor is not considered high enough for current wet weather and daily flow fluctuations. The base flow estimations in the 1994 Master Plan were considerably higher than current base flows based on existing water records and wastewater pumping records. This study estimated a lower base flow and recommends using a peak factor of four to account for both wet weather and daily fluctuations in flow. The recommended peak design flow of 13.72 MGD is justifiable based on existing water and wastewater records, land development, and established design criteria. The 1994 Master Plan derived an estimated peak flow of 13.32 MGD. This conclusion is similar, but the data to justify the conclusion is not available to support this conclusion. Therefore, use of the estimated peak design flow of 13.72 is recommended, as presented in this study. SECTION III - CONCLUSION III - 1 CONCLUSION The base wastewater flow rate into the DeForest Wastewater Lift Station is estimated to be 1.60 MGD. Present conditions at the lift station are adequate for the existing flows. Future flows for the DeForest drainage basin have been estimated to increase to a base wastewater flow rate of 3.43 MGD and a peak flow rate of 13.72 MGD by the year 2020. TC&B recommends designing and implementing upgrades to the current lift station and force mains to a firm capacity of 13.72 MGD in preparation for these future flows. DRAINAGE BOUNDARY SV I LL£ DEFOREST LIFT STATION PROJECT LOCATION MAP CITY OF COPPELL DEFOREST WASTEH/ATER UFT STATION Tumer Collie ~den I~